Greenheck Fan 470656 manual Start-Up Evaporative Cooling optional

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Start-Up - Evaporative Cooling (optional)

Bleed-Off

Pump

Supply

Float

Threaded Float

Valve

Filter

Connection

Valve

Adjustment

1. Check the Installation

The media may have been removed during installation, so its orientation should be double checked. The media Entering Air should be installed

with the steeper flute angle sloping

down towards the entering air side.

45º

Leaving Air

15º

Overflow

Evaporative Cooler Set-Up

Verify that the stainless steel caps and distribution headers are in place. The headers should be located over the media towards the entering air side. The caps should be placed over the headers.

2. Check the Pump Filter

Check that the pump filter is around the pump inlet.

3. Fill the Sump and Adjust the Float

Turn on the water supply and allow the sump tank to fill. Adjust the float valve to shut-off the water supply when the sump is filled to within 1 in. of the bottom of the overflow.

4. Break-In the Media

Open the bleed-off valve completely and saturate the media with the blower(s) off for no less than 20 minutes.

Note

A jumper will need to be installed in the control center to power the evaporative pumps with the blower(s) off. Reference the unit’s ladder diagram to determine proper terminals.

5. Check the Flow Rate

The pumps should provide enough water to saturate the media in 45 to 60 seconds. Consult the factory, if adequate flow is not achieved.

6. Adjust the Water Bleed-Off Rate

The water bleed-off rate is dependent on the water’s mineral content. The bleed-off should be adjusted based on the media’s mineral deposits after two weeks of service.

7. Set the Optional Auto Drain and Fill

Set the auto drain, fill timer and temperature settings. Temperature is typically set to 45ºF / 7ºC

Timer settings are: t1: 1.0, 10min t2: 0.4, 60h

8. Put the Unit into Service

Remove the jumper, and energize the blower(s). Verify proper operation.

important

Check the media for minerals after two weeks of service and adjust the bleed-off rate accordingly.

®

Temperature

Setting

t2 settings

t1 settings

Evaporative Freeze

Evaporative

Protection

Timer

Model IG / IGX Make-Up Air 33

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Contents General Safety Information Installation, Operation and Maintenance ManualReceiving Inspection and Maintenance during StorageHandling StorageClearance to Combustibles / Service Clearances Table of ContentsInstallation of Arrangement DB / HZ Installation of Indoor UnitInstall Combination Curb Adaptor Installation of Roof Mounted Unit Arrangement DBCInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Exhaust Fan Install Exhaust OptionsInstall Supply Unit Installation of Venting for Outdoor Units Installation of Evaporative Cooling Module optionalVenting Methods Installation of Venting for Indoor UnitsStandard Indoor Venting Separated Combustion Concentric VentingInstallation of Standard Indoor Venting Installing Exhaust Vent PipeVent Pipe Diameter Concentric Venting Horizontal Installation of Concentric Venting GeneralConcentric Venting Vertical Intake END Seal Wall Openings Installation of Two Pipe Venting HorizontalSeal Roof Penetration Installation of Two Pipe Venting VerticalInstallation Electrical Wiring Install Economizer Sensors optional Wire the Evaporative Cooler optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstall Additional Regulator if Required Installation of Gas PipingDetermine the Supply Gas Requirements Connect the Supply Gas LineInstall the Water Supply Line Installation Evaporative Cooler Piping optionalInstall the Drain Line Check/Adjust Water LevelInstall Normally Closed Supply Line/ Solenoid Installation of Water WizardTM optionalInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation Direct Expansion DX Coil Piping optional Installation of Water WizardWire the Solenoids Wire the Temperature SensorMount the Remote Sensing Bulb By Others Install Suction LineCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Building Pressure Control optional Installation of Chilled Water Coil Piping optionalStart-Up Blower Set-up Optional Components Start-Up Furnaces all units Reset the Temperature SettingStart-Up Single Stage Control Send Unit to High FireStart-Up 81 Staged Control Start-Up 21 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Discharge Air Temperature Setting Access the Setpoints MenuEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting Start-Up 21 Electronic Modulation High Fire AdjustmentExit High Fire Mode Start-Up 41 Electronic ModulationCheck the Low Fire Manifold Pressures Access the Setpoints Menu Start-Up Economizer optional Verify Sensor InstallationSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional External Signal a variable Check Operation VAV Units optionalBuilding Pressure Control Recirculation Operation Check Operation Recirculating Units optionalBuilding Pressure Control a Damper actuator may take a fewExhaust Fan Contact S1 Manually Closed optional Sequence of Operation Staged SequenceSequence of Operation 21 Modulation Sequence Outside Air Temperature OAt Discharge Air Temperature dtSSequence of Operation Modulation Sequence Operation Modulation Staged ControllerProgram Revision Number Sequence of Operation 41 Electronic ModulationOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Staging Control Sequence of Operation Sequence of Operation Staged ControlFollowing are the green LED codes of operation Operation and Errors Ignition ControllerOption EC-3 Differential Temperature Control Option EC-1 Outside Air Temperature ReferenceOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceBlower Does Not Operate TroubleshootingMotor Over Amps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Improper manifold pressure Single or 21 Stage Furnace Will Not LightModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Water Blows through Evaporative Cooler Evaporative Cooler does not Operate Recirculating pumpAdjust the Manual Supply Valve Adjust the On Time FactorWater Wizard Improper Water Supply Belt Drives Maintenance RoutineSnow Accumulation WheelsFilters MotorsChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IGX Venting Connection Location Reference Model IG Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Performance Table Reference Performance TableStart-Up Checklist Reference Start-Up ChecklistWarranty Maintenance Log