Greenheck Fan 470656 manual Start-Up 41 Electronic Modulation, Exit High Fire Mode

Page 30

Start-Up - 4:1 Electronic Modulation

1. Send the Unit to High Fire

To send the unit to high fire, press and hold the Up, Down and Enter keys. The unit will remain at high fire until the Function key is pressed.

Function

Up

Enter

Down

Warning

If the unit is forced to high fire, it will remain at high fire until the Function key is pressed.

note

After modifying a setting, the Enter key must be pressed to save the change. If the Enter key is not pressed the display will return to the Program Menu without saving the change.

note

Forcing the unit to high fire in mild weather conditions may cause the high limit switch to trip. If the switch trips, it will reset once the discharge air temperature is at a safe level.

2.Check the High Fire Manifold Pressure

Before setting high fire on the EXA valve, turn the regulator screw on the combination valve all the way in (increase pressure).

Using a manometer, measure the high fire manifold pressure at the pressure test port. Refer to the Gas Train Layout in the Reference section for the test port location.

The recommended high fire manifold pressure is

3-1/2 in. wg for natural gas and 10 in. wg for LP gas.

To enter the high fire

#1

#2

setting mode, press

and hold button #1

 

 

until the LED lights

 

 

solid red. Release.

 

 

The valve is now in

 

LED

the high fire setting

 

mode.

 

Light

 

 

Press or hold button #2 to decrease gas

flow. Each button press equates to the minimum available step size and will decrease flow slowly. Holding the button down auto-steps and eliminates the need to continuously press the button. Use this feature to rapidly decrease the flow.

Press or hold button #1 to increase gas flow. Each button press equates to the minimum available step size and will increase flow slowly. Holding the button down auto-steps and eliminates the need to continuously press the button. Use this feature to rapidly decrease the flow.

High fire setting should be 3.5 in. wg for natural gas and 10.0 in. wg for LP gas.

To save high fire setting, simultaneously hold button #1 and #2 until the LED turns off.

note

Controls left in the high fire setting mode will default to the current setting after 5 minutes of inactivity.

3. Exit High Fire Mode

Press the Function key to exit high fire mode.

4. Send Unit to Low Fire

Remove the cover on the modulating gas valve. Press and hold button #2 until the LED light blinks red; release. The unit is now in low fire.

5.Check the Low Fire Manifold Pressures

With the unit at low fire, use a manometer to check the manifold pressure. Refer to the Gas Train Layout in the Reference section for the test port location.

If needed, adjust the high fire screw on theshut­- off valve to set the high fire manifold pressure. Counterclockwise rotation will decrease the gas pressure and clockwise rotation will increase the gas pressure.

High Fire

Adjustment

The recommended low

 

 

4:1 Modulation Manifold

fire manifold pressure

Pressure (in. wg)

is 1/3 in. wg for natural

 

 

Natural Gas

LP

gas and 1.0 in.

 

 

 

 

wg for LP gas.

Low Fire

1/3

1

 

 

 

High Fire

3-1/2

10

To adjust the

 

 

 

low fire gas pressure, use button #1 and #2 on the gas valve. Button #1 will increase the gas pressure, while button #2 will decrease the gas pressure. Each time the button is pressed, it corresponds to the minimum available step size and will slowly change the gas pressure. Holding the button down will rapidly change the gas pressure. To save the low fire setting, stimutaneously hold buttons 1 and 2 until the LED turns off.

30Model IG / IGX Make-Up Air

®

Image 30
Contents Installation, Operation and Maintenance Manual General Safety InformationHandling Inspection and Maintenance during StorageReceiving StorageTable of Contents Clearance to Combustibles / Service ClearancesInstallation of Indoor Unit Installation of Arrangement DB / HZInstall Curb/Equipment Supports Installation of Roof Mounted Unit Arrangement DBCInstall Combination Curb Adaptor Assemble and Attach WeatherhoodInstall Exhaust Fan Install Exhaust OptionsInstall Supply Unit Installation of Evaporative Cooling Module optional Installation of Venting for Outdoor UnitsStandard Indoor Venting Installation of Venting for Indoor UnitsVenting Methods Separated Combustion Concentric VentingInstallation of Standard Indoor Venting Installing Exhaust Vent PipeVent Pipe Diameter Installation of Concentric Venting General Concentric Venting HorizontalConcentric Venting Vertical Intake END Installation of Two Pipe Venting Horizontal Seal Wall OpeningsInstallation of Two Pipe Venting Vertical Seal Roof PenetrationInstallation Electrical Wiring Install Discharge Air Sensor optional Wire the Evaporative Cooler optionalInstall Economizer Sensors optional Install DDC Interface OptionalDetermine the Supply Gas Requirements Installation of Gas PipingInstall Additional Regulator if Required Connect the Supply Gas LineInstall the Drain Line Installation Evaporative Cooler Piping optionalInstall the Water Supply Line Check/Adjust Water LevelInstall Normally Open Drain Line/ Solenoid Installation of Water WizardTM optionalInstall Normally Closed Supply Line/ Solenoid Water Wizard Valves When provided by manufacturerWire the Solenoids Installation of Water WizardInstallation Direct Expansion DX Coil Piping optional Wire the Temperature SensorCheck Coil Piping for Leaks Install Suction LineMount the Remote Sensing Bulb By Others Evacuate and Charge the CoilInstallation of Chilled Water Coil Piping optional Installation of Building Pressure Control optionalStart-Up Blower Set-up Optional Components Start-Up Single Stage Control Reset the Temperature SettingStart-Up Furnaces all units Send Unit to High FireSend Unit to Low Fire Start-Up 21 Staged ControlStart-Up 81 Staged Control Check the Low Fire Manifold PressureEdit the Setting Access the Setpoints MenuAccess the Discharge Air Temperature Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting High Fire Adjustment Start-Up 21 Electronic ModulationExit High Fire Mode Start-Up 41 Electronic ModulationCheck the Low Fire Manifold Pressures Access the Setpoints Menu Set Minimum Outside Air Verify Sensor InstallationStart-Up Economizer optional Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional External Signal a variable Check Operation VAV Units optionalBuilding Pressure Control Building Pressure Control a Check Operation Recirculating Units optionalRecirculation Operation Damper actuator may take a fewSequence of Operation Staged Sequence Exhaust Fan Contact S1 Manually Closed optionalSequence of Operation 21 Modulation Sequence Sequence of Operation Modulation Sequence Discharge Air Temperature dtSOutside Air Temperature OAt Operation Modulation Staged ControllerOptional Room Override ROt Sequence of Operation 41 Electronic ModulationProgram Revision Number Light Off BlinkingSequence of Operation Electronic Modulation Sequence of Operation Staged Control Staging Control Sequence of OperationOperation and Errors Ignition Controller Following are the green LED codes of operationOperation Economizer Option EC-1 Outside Air Temperature ReferenceOption EC-3 Differential Temperature Control Option EC-2 Outside Air Enthalpy ReferenceTroubleshooting Blower Does Not OperateMotor Over Amps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Single or 21 Stage Furnace Will Not Light Improper manifold pressureModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Evaporative Cooler does not Operate Recirculating pump Water Blows through Evaporative CoolerAdjust the Manual Supply Valve Adjust the On Time FactorWater Wizard Improper Water Supply Snow Accumulation Maintenance RoutineBelt Drives WheelsChilled Water Coils MotorsFilters Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IG Venting Connection Location Reference Model IGX Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Reference Performance Table Performance TableReference Start-Up Checklist Start-Up ChecklistMaintenance Log Warranty