Greenheck Fan 470656 manual Installation of Chilled Water Coil Piping optional

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Entering Air
Hot Return
Connection
Cold Supply Connection
Leaving Air

Installation of Chilled Water Coil Piping (optional)

Important

Guidelines for the installation of the cooling coil have been provided to ensure proper performance of the coils and their longevity. These are general guidelines that may have to be tailored to meet the specific requirements of any one job. As always, a qualified party or individual should perform the installation and maintenance of the coil. Protective equipment such as safety glasses, steel toe boots and gloves are recommended during the installation and maintenance of the coil.

When installing couplings, do not apply undue stress to the connection. Use a backup pipe wrench to avoid breaking the weld between the coil connection and the header.

All field-piping must be self-supporting. System piping should be flexible enough to allow for the thermal expansion and contraction of the coil.

1. Verify Coil Hand Designation

Check the coil hand

designation to ensure that it matches the system.

Coils are generally

plumbed with the supply connection located on

the bottom of the leaving air-side of the coil and the

return connection at the top of the entering air-side of the coil. This arrangement provides a counter flow heat exchanger and positive coil drainage.

2. Check the Coil for Leaks

Pressurize the coil to 100 psig with dry nitrogen or other suitable gas. The coil should be left pressurized for a minimum of 10 minutes. If the coil holds the pressure, the hook-up can be considered leak free.

If the pressure drops by 5 psig or less, re-pressurize the coil and wait another 10 minutes. If the pressure drops again, there is likely one or more small leaks which should be located and repaired. Pressure losses greater than 5 psig indicate a large leak that should be isolated and repaired.

3. Connect the Supply & Return Lines

Connect the supply and return lines as shown above.

4. Install the Drain Line

 

Connect an unobstructed

 

 

drain line to the drain pan.

 

 

A trap should be installed

 

6 in. min.

 

 

to prevent sewer gas from

Drain

6 in. min.

being drawn into the unit.

Trap

 

Important

All traps must be installed below the roof line or be otherwise protected from freezing.

22Model IG / IGX Make-Up Air

Installation of Building Pressure Control (optional)

1. Mount Pressure Tap

Using the factory provided bracket, mount the pressure tap to the

outside of the unit. Choose a location out of the prevailing winds and away from supply or exhaust fans to assure accurate readings.

2. Run Pressure Tap Lines

Run a pressure tap line from the pressure tap on the outside of the unit to the low pressure tap on the back of the photohelic gauge. Run a second pressure tap line from the high pressure tap on the back of the photohelic gauge to the space. Fifty feet of tubing is supplied with the unit.

Factory

 

 

 

High

 

 

 

Wiring

 

 

 

Pressure

 

 

 

 

Tap to

 

 

 

 

space

Low

Pressure

Tap to

outside

Connections for Photohelic Gauge

3. Set the Building Pressure

The pressure gauge is used to set the desired building pressure. The pressure is set by adjusting the knobs for the upper and lower pressure limits. Typical settings are 0.0 in. wg for the lower and 0.10 in. wg for the upper pressure setting.

Pressure Indicating

Pressure Setting

Needle

Needles

Pressure Setting Knobs

Typical Photohelic Gauge Settings

®

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Contents Installation, Operation and Maintenance Manual General Safety InformationHandling Inspection and Maintenance during StorageReceiving StorageTable of Contents Clearance to Combustibles / Service ClearancesInstallation of Indoor Unit Installation of Arrangement DB / HZInstall Curb/Equipment Supports Installation of Roof Mounted Unit Arrangement DBCInstall Combination Curb Adaptor Assemble and Attach WeatherhoodInstall Exhaust Options Install Exhaust FanInstall Supply Unit Installation of Evaporative Cooling Module optional Installation of Venting for Outdoor UnitsStandard Indoor Venting Installation of Venting for Indoor UnitsVenting Methods Separated Combustion Concentric VentingInstalling Exhaust Vent Pipe Installation of Standard Indoor VentingVent Pipe Diameter Installation of Concentric Venting General Concentric Venting HorizontalConcentric Venting Vertical Intake END Installation of Two Pipe Venting Horizontal Seal Wall OpeningsInstallation of Two Pipe Venting Vertical Seal Roof PenetrationInstallation Electrical Wiring Install Discharge Air Sensor optional Wire the Evaporative Cooler optionalInstall Economizer Sensors optional Install DDC Interface OptionalDetermine the Supply Gas Requirements Installation of Gas PipingInstall Additional Regulator if Required Connect the Supply Gas LineInstall the Drain Line Installation Evaporative Cooler Piping optionalInstall the Water Supply Line Check/Adjust Water LevelInstall Normally Open Drain Line/ Solenoid Installation of Water WizardTM optionalInstall Normally Closed Supply Line/ Solenoid Water Wizard Valves When provided by manufacturerWire the Solenoids Installation of Water WizardInstallation Direct Expansion DX Coil Piping optional Wire the Temperature SensorCheck Coil Piping for Leaks Install Suction LineMount the Remote Sensing Bulb By Others Evacuate and Charge the CoilInstallation of Chilled Water Coil Piping optional Installation of Building Pressure Control optionalStart-Up Blower Set-up Optional Components Start-Up Single Stage Control Reset the Temperature SettingStart-Up Furnaces all units Send Unit to High FireSend Unit to Low Fire Start-Up 21 Staged ControlStart-Up 81 Staged Control Check the Low Fire Manifold PressureEdit the Setting Access the Setpoints MenuAccess the Discharge Air Temperature Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting High Fire Adjustment Start-Up 21 Electronic ModulationStart-Up 41 Electronic Modulation Exit High Fire ModeCheck the Low Fire Manifold Pressures Access the Setpoints Menu Set Minimum Outside Air Verify Sensor InstallationStart-Up Economizer optional Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Check Operation VAV Units optional External Signal a variableBuilding Pressure Control Building Pressure Control a Check Operation Recirculating Units optionalRecirculation Operation Damper actuator may take a fewSequence of Operation Staged Sequence Exhaust Fan Contact S1 Manually Closed optionalSequence of Operation 21 Modulation Sequence Sequence of Operation Modulation Sequence Discharge Air Temperature dtSOutside Air Temperature OAt Operation Modulation Staged ControllerOptional Room Override ROt Sequence of Operation 41 Electronic ModulationProgram Revision Number Light Off BlinkingSequence of Operation Electronic Modulation Sequence of Operation Staged Control Staging Control Sequence of OperationOperation and Errors Ignition Controller Following are the green LED codes of operationOperation Economizer Option EC-1 Outside Air Temperature ReferenceOption EC-3 Differential Temperature Control Option EC-2 Outside Air Enthalpy ReferenceTroubleshooting Blower Does Not OperateMotor Over Amps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Single or 21 Stage Furnace Will Not Light Improper manifold pressureModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Evaporative Cooler does not Operate Recirculating pump Water Blows through Evaporative CoolerAdjust the On Time Factor Adjust the Manual Supply ValveWater Wizard Improper Water Supply Snow Accumulation Maintenance RoutineBelt Drives WheelsChilled Water Coils MotorsFilters Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IG Venting Connection Location Reference Model IGX Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Reference Performance Table Performance TableReference Start-Up Checklist Start-Up ChecklistMaintenance Log Warranty