Lincoln Electric IM613-B manual Safety Depends on You

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Power Feed 11 SemiAutomatic	IM613-B
Cabinet Wire Feeder	October, 2000
	October, 2000

For use with: Power Feed 11 K1635-1 (World Model) Code 10529; 10777
Power Feed 11 K1636-1 (European Model) Code 10531; 10778

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

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OPERATOR’S MANUAL

Copyright © 2000 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section EP315 Series Power Feed InstallationWire Feeder to Power Source Configurations Safety PrecautionHanging On the FloorCable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear Ratio CurrentRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveDrive Roll KIT and Guide Tube Installation Procedure to Install Drive Rolls and Guide TubesFAST-MATEGUN Adapter Guide Tubes Magnum Guns GUN and Cable AssembliesGUN Connection Guidelines General GuidelinesLifting Handle Gmaw Shielding GASCylinder may explode if damaged Buildup of Shielding GAS may harm health or killOptional Panels for Control BOX General Panel Installation GuidelinesOperation K1542-4 CV/Gouge PanelStd Control Box Panels Lower PanelsK1542-11 MX2 PanelOptional K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationSTEP/4 Step Switch Cold Feed / GAS Purge SwitchWire Drive -- PC Board Adjustments Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Gear BOX RatioGAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Wire Size Roll Drive Driven Solid Steel Electrode AccessoriesTable C.1 Drive Roll and Guide Tube Kits Cored ElectrodeDescription of Optional CON- Trol BOX Panels General Panel Installation GuidelinesK1543, K1544 and K1545 Input Cable Assemblies K1536-1 Water Flow Sensor KIT Wire Spindle AdaptersK659-1 GAS Guard Regulator K1649-1 Mounting Bracket HorizontalMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung