Lincoln Electric IM613-B manual Possible Cause, Course of Action

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E-5			TROUBLESHOOTING			E-5

		Observe all Safety Guidelines detailed throughout this manual
		PROBLEMS	POSSIBLE CAUSE		RECOMMENDED
		(SYMPTOMS)	POSSIBLE CAUSE		COURSE OF ACTION
		(SYMPTOMS)			COURSE OF ACTION

7.	No wire feed, solenoid, or arc		a. Faulty gun trigger switch. The gun
	voltage. Status LEDs are solid		trigger switch or circuit may be
	green.		faulty. Check or Replace.

8. No control of wire feed.			a. Defective motor tach or control
All status lights are solid green.			PC board, or harness. Check for
Preset WFS is adjustable on Control			loose or faulty connections on
Box			motor tach. See Wiring Diagram.

9.	Wire feed motor turns and sole-		a. Power source is unable to
	noid operates, but no arc voltage		respond due to thermal or other
	is present. Status light is solid		type of shut down mode.
	green on Control Box.

b. Power source is defective. See Power Source LED Status Light Chart.

CAUTION

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 11

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Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section FP315 Series Power Feed InstallationOn the Floor Safety PrecautionWire Feeder to Power Source Configurations HangingCable Connections Current Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Guide Tubes Drive Roll KIT and Guide Tube InstallationFAST-MATEGUN Adapter Guide Tubes General Guidelines GUN and Cable AssembliesMagnum Guns GUN Connection GuidelinesBuildup of Shielding GAS may harm health or kill Gmaw Shielding GASLifting Handle Cylinder may explode if damagedOptional Panels for Control BOX General Panel Installation GuidelinesOperation Control Box Panels Lower Panels K1542-4 CV/Gouge PanelStdK1542-11 MX2 PanelOptional K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsCold Feed / GAS Purge Switch Wire Drive OperationWire Drive Settings -- External STEP/4 Step SwitchGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Electrode PolarityFeeding Electrode and Brake Adjustment GAS Guard Regulator SettingDrive Roll Pressure Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Cored Electrode AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Table C.1 Drive Roll and Guide Tube KitsGeneral Panel Installation Guidelines Description of Optional CON- Trol BOX PanelsK1543, K1544 and K1545 Input Cable Assemblies K1649-1 Mounting Bracket Horizontal Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung