Lincoln Electric IM613-B manual Installation, Power Feed

Page 9

A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS – Power Feed 11

COMPLETE UNITS

SPEC.#

TYPE

LOW SPEED RATIO

HIGH SPEED RATIO

Wire Size

Wire Size

Speed

Solid

Cored

Speed

Solid

Cored

K1635-1

Power Feed 11

50-625 IPM

.025 - 1/16 in.

.030 - 5/64 in

75 - 1100 IPM

.025 - .045 in.

.030 - .045 in.

Cabinet

(1.27-15.9 m/m)

(0.6 - 1.6 mm)

(0.8 - 2.0 mm)

(2.03 - 27.9 m/m)

(0.6 - 1.2 mm)

(0.8 - 1.2 mm)

Wire

Feeder

(World Model)

K1636-1

Power Feed 11

50-625 IPM

.025 - 1/16 in.

.035 - 5/64 in

75 - 1100 IPM

.025 - .045 in.

.035 - .045 in.

Cabinet

(1.27-15.9 m/m)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

(2.03 - 27.9 m/m)

(0.6 - 1.2 mm)

(0.9 - 1.2 mm)

Wire

Feeder

(European

Model)

COMPLETE UNITS

SPEC.#

TYPE

INPUT POWER

PHYSICAL SIZE•

TEMPERATURE RATING

Dimensions

Height

Width

Depth

Weight

Operating

Storage

K1635-1

Power

40 VDC

20.0 “

9.0 “

28.7 “

61 Lbs

Feed 11

(508 mm)

( 230 mm)

(729 mm)

(27.7 Kg)

(World

Model)

+40°C

+40°C

to

to

K1636-1

Power

40 VDC

20.0 “

9.0 “

28.7 “

61 Lbs

-20°C

-40°C

Feed 11

(508 mm)

( 230 mm)

(729 mm)

(27.7 Kg)

(European

Model)

The PF-11 is environmentally rated IP21S per IEC60529

POWER FEED 11

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Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section FP315 Series Power Feed InstallationWire Feeder to Power Source Configurations Safety PrecautionHanging On the FloorCable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear Ratio CurrentRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Guide Tubes Drive Roll KIT and Guide Tube InstallationFAST-MATEGUN Adapter Guide Tubes Magnum Guns GUN and Cable AssembliesGUN Connection Guidelines General GuidelinesLifting Handle Gmaw Shielding GASCylinder may explode if damaged Buildup of Shielding GAS may harm health or killOptional Panels for Control BOX General Panel Installation GuidelinesOperation Control Box Panels Lower Panels K1542-4 CV/Gouge PanelStdK1542-11 MX2 PanelOptional K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationSTEP/4 Step Switch Cold Feed / GAS Purge SwitchWire Drive -- PC Board Adjustments Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Gear BOX RatioFeeding Electrode and Brake Adjustment GAS Guard Regulator SettingDrive Roll Pressure Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Wire Size Roll Drive Driven Solid Steel Electrode AccessoriesTable C.1 Drive Roll and Guide Tube Kits Cored ElectrodeGeneral Panel Installation Guidelines Description of Optional CON- Trol BOX PanelsK1543, K1544 and K1545 Input Cable Assemblies K1536-1 Water Flow Sensor KIT Wire Spindle AdaptersK659-1 GAS Guard Regulator K1649-1 Mounting Bracket HorizontalMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung