Lincoln Electric IM613-B manual Description of Optional CON- Trol BOX Panels

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ACCESSORIES

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DESCRIPTION OF OPTIONAL CON- TROL BOX PANELS

A number of Optional Features are available for use with Power Feed 11. Some Installation information is provided in this section, REFER TO THE INSTRUC-

TIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLATION.

OPTIONAL PANELS FOR CONTROL BOX

The PF-11 Control Box is designed to accept two con- trol panels and one door option. Panels can be mounted in one of two positions: Upper and lower.

Each Control Box is shipped with a Control/Display (CD) panel installed in the upper position, and a CV/Gouge (CV/G) panel in the lower position.

The CD panel must be installed in every Control Box. The remaining panel can be one of the following: CV/G, MX2, or MSP2.

Note: The CD panel must be installed in the upper position; its harness is not long enough to allow instal- lation in the lower position. Similarly, option panels must be installed in the lower position.

GENERAL PANEL INSTALLATION GUIDELINES:

Installation or removal of any panel can be done with only a Phillips screwdriver after the system power is turned off. To remove a panel, remove the two screws holding it in place, remove the push-on chassis ground wire and remove the harness connection to the Control Box main PC board. To install any panel, reverse that process. Turn power back on when com- plete (option panels are only recognized at power up. Do not install panels with the power on.) Note that removal or installation of any panel may also require the removal of the other panel, in order to have easy access to the PC board connectors. Detailed installa- tion instructions are shipped with each option panel.

K1542-11 “MX2” Panel

This panel provides a selection of four weld modes: CV/MIG, CV/Flux Cored, CC/Stick/soft and CC/Stick/Crisp through a toggle switch and indicator lights (LEDs). It allows for adjustment of all set up parameters, Preflow, Run In, Arc Control, Burnback, Postflow, and Crater, through an up/down toggle switch, indicator lights and a 3 digit display.

K1542-12 “MSP2” Panel

This panel provides a selection of over 25 weld modes, including CV, pulse, FCAW and CC, through a toggle switch and indicator lights (LEDs). It allows for adjustment of all set up parameters, Preflow, Run In, Arc Control, Burnback, Postflow, and Crater, through an up/down toggle switch, indicator lights and a 3 digit display.

K1640-1 Dual Procedure/ Memory Door Panel

This panel provides two functions: Dual Procedure and Memory. Dual Procedure provides for setting and manual selection of two procedures. Selection can be done at the panel, or through a dual procedure weld- ing gun switch connected to the Wire Drive trigger receptacle. Memory provides six independent storage locations for Control Box settings. All selections are done with push buttons and indicator lights.

Installation of the door option can be done with only a Phillips screwdriver and a 3/8” wrench after the sys- tem power is turned off. Start by removing the upper panel (for access to the PC board connector) and the old door (save the hinge parts). Connect the door option PC board connector and the push-on chassis ground wire, route the leads through the access hole, and install the door with the original hinge parts. Reinstall the upper panel to complete the installation. Detailed installation instruction are shipped with each door option.

K1543, K1544 AND K1545 INPUT CABLE ASSEMBLIES

Available Cable Assemblies:

K1543 - Control cable only. Consists of a 5-conductor control cable with a 5-pin control cable plug, without electrode cable, and is available in lengths of 8', 16', 25', 50' and 100'.

K1544 - Consists of a 5-conductor control cable with a 5-pin control cable plug and a 4/0 electrode cable. It is rated at 600 amps, 60% duty cycle and is available in lengths of 8', 16', 25', and 50'.

K1545 - Control cable and a 4/0 (85 mm2) electrode cable with Twist-Mate™connector on one end and a stud terminal on the other. It is rated at 500 amps, 60% duty cycle and is available in lengths of 8', 16', 25', and 50'.

With input power disconnected from the power source, install the Control Cable Assemblies per the instruction in INSTALLATION - “Cable Connections”.

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents P315 Series Section ESection F Installation Power FeedSafety Precaution Wire Feeder to Power Source ConfigurationsHanging On the FloorCable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4FAST-MATEGUN Adapter Guide Tubes Procedure to Install Drive Rolls and Guide TubesDrive Roll KIT and Guide Tube Installation GUN and Cable Assemblies Magnum GunsGUN Connection Guidelines General GuidelinesGmaw Shielding GAS Lifting HandleCylinder may explode if damaged Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation K1542-11 MX2 PanelOptional Control Box Panels Lower PanelsK1542-4 CV/Gouge PanelStd K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsWire Drive Operation Wire Drive Settings -- ExternalSTEP/4 Step Switch Cold Feed / GAS Purge SwitchWire Reel Loading READI-REELS, Spools or Coils Wire Drive -- PC Board AdjustmentsElectrode Polarity Gear BOX RatioDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light StatesStatus Light States CON’T Accessories Wire Size Roll Drive Driven Solid Steel ElectrodeTable C.1 Drive Roll and Guide Tube Kits Cored ElectrodeK1543, K1544 and K1545 Input Cable Assemblies General Panel Installation GuidelinesDescription of Optional CON- Trol BOX Panels Wire Spindle Adapters K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1649-1 Mounting Bracket HorizontalMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung
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