Lincoln Electric IM613-B manual Troubleshooting

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1. Rough wire feeding or wire not a. Gun cable kinked and/or twisted. feeding but drive rolls are turning.
b. Wire jammed in gun and cable. Check for mechanical restrictions in feeding path.
c. Check for current position of drive rolls Relative to split wire guide groove.
d. Drive rolls may not be seated properly.
If all recommended possible areas of
e. Gun cable dirty. - Clean if neces- misadjustment have been checked
sary.and the problem persists, Contact your local Lincoln Authorized
f. Worn drive roll.Field Service Facility.
g. Electrode rusty and/or dirty. Cable frayed, or poor solder joint at work or electrode lug.
h. Worn nozzle or cable liner. - Replace if necessary.
I. Partially flashed or melted contact tip. - Replace if necessary.
j. Incorrect drive roll pressure. - Readjust if necessary.
k. Improper liner, tip or inner/outer guides. - Replace if necessary.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER FEED 11
POSSIBLE CAUSE
RECOMMENDED
COURSE OF ACTION
PROBLEMS
(SYMPTOMS)
Observe all Safety Guidelines detailed throughout this manual

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TROUBLESHOOTING

 

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section FP315 Series Installation Power FeedSafety Precaution Wire Feeder to Power Source ConfigurationsHanging On the FloorCable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4Procedure to Install Drive Rolls and Guide Tubes Drive Roll KIT and Guide Tube InstallationFAST-MATEGUN Adapter Guide Tubes GUN and Cable Assemblies Magnum GunsGUN Connection Guidelines General GuidelinesGmaw Shielding GAS Lifting HandleCylinder may explode if damaged Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation Control Box Panels Lower Panels K1542-4 CV/Gouge PanelStdK1542-11 MX2 PanelOptional K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsWire Drive Operation Wire Drive Settings -- ExternalSTEP/4 Step Switch Cold Feed / GAS Purge SwitchWire Reel Loading READI-REELS, Spools or Coils Wire Drive -- PC Board AdjustmentsElectrode Polarity Gear BOX RatioFeeding Electrode and Brake Adjustment GAS Guard Regulator SettingDrive Roll Pressure Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Accessories Wire Size Roll Drive Driven Solid Steel ElectrodeTable C.1 Drive Roll and Guide Tube Kits Cored ElectrodeGeneral Panel Installation Guidelines Description of Optional CON- Trol BOX PanelsK1543, K1544 and K1545 Input Cable Assemblies Wire Spindle Adapters K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1649-1 Mounting Bracket HorizontalMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung