Lincoln Electric IM613-B manual Err 020, Err 100, Err 200, Err 201, Err 210

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E-11	TROUBLESHOOTING	E-11

	Observe all Safety Guidelines detailed throughout this manual

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

	PROBLEMS	POSSIBLE CAUSE	RECOMMENDED
	(SYMPTOMS)	POSSIBLE CAUSE	COURSE OF ACTION
	(SYMPTOMS)		COURSE OF ACTION

Display shows any of the following:

Err	020	An attempt was made to reprogram	Check for potential electrical HF
		a CB or feed head but the program	noise generators in the area. Try
		did not verify.	removing the noise source and pro-
			gramming again. If the Err 020 still
			occurs, either replace the EEPROM
			chip(s) in the board being repro-
			grammed or replace the whole PC
			board being reprogrammed.

Err	100	The Power Source issued a shut	See what to Do on Err 006.
		down command for some reason.

Err	200	No Heart beat response from the	See what to Do on Err 006.
		PS.

Err	201	No heart beat response from an	If this occurs while welding, the sta-
		object.	tus LED should be flashing red on
			the object that lost heart beat.
			Otherwise, look for any nodes that
			are flashing green. This indicates
			they have not been recognized and
			there is a power source problem
			(see power source trouble shooting
			section). If the status LED is either
			flashing or solid red, there may be a
			problem with continuity in the com-
			munication lines. Check the lines for
			continuity, in the cable and harness-
			ing (refer to wiring diagram).

Err	210	EEPROM error.	Parameter recalled at power up was
			out of range. Rotate Encoder Knob
			to reset. Check all settings before
			proceeding to weld. If this condition
			persists then replace the CB mother
			PC board.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 11

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Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section FP315 Series Power Feed InstallationWire Feeder to Power Source Configurations Safety PrecautionHanging On the FloorCable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear Ratio CurrentRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Guide Tubes Drive Roll KIT and Guide Tube InstallationFAST-MATEGUN Adapter Guide Tubes Magnum Guns GUN and Cable AssembliesGUN Connection Guidelines General GuidelinesLifting Handle Gmaw Shielding GASCylinder may explode if damaged Buildup of Shielding GAS may harm health or killOptional Panels for Control BOX General Panel Installation GuidelinesOperation Control Box Panels Lower Panels K1542-4 CV/Gouge PanelStdK1542-11 MX2 PanelOptional K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationSTEP/4 Step Switch Cold Feed / GAS Purge SwitchWire Drive -- PC Board Adjustments Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Gear BOX RatioFeeding Electrode and Brake Adjustment GAS Guard Regulator SettingDrive Roll Pressure Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Wire Size Roll Drive Driven Solid Steel Electrode AccessoriesTable C.1 Drive Roll and Guide Tube Kits Cored ElectrodeGeneral Panel Installation Guidelines Description of Optional CON- Trol BOX PanelsK1543, K1544 and K1545 Input Cable Assemblies K1536-1 Water Flow Sensor KIT Wire Spindle AdaptersK659-1 GAS Guard Regulator K1649-1 Mounting Bracket HorizontalMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung