Lincoln Electric IM613-B manual K1542-12 MSP2 Panel Optional

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B-3

OPERATION

B-3

 

 

 

K1542-12 MSP2 Panel: (Optional)

This panel provides a selection of over 25 weld modes, including CV, pulse, FCAW and CC, through a toggle switch and indicator lights (LEDs). It allows for adjustment of all set up parameters, Preflow, Run In, Arc Control, Burnback, Postflow, and Crater, through an up/down toggle switch, indicator lights and a 3 digit display.

To adjust a set up parameter (Weld Mode being one of those parameters), first select one of the set up parameters for adjustment, and then adjust the dis- played value up or down.

Set up parameters are selected with the Select switch, an up/down center-off momentary toggle switch. Moving the switch bat up or down moves an LED in the corresponding direction. Holding the switch in either direction will cause the indicator to move quickly in the corresponding direction until the switch is released, or the upper or lower limit is reached.

The value of the active set up parameter is shown on the MSP2 panel digital display. The value can be modified with the Set switch. The Set switch is an up/down center-off momentary toggle switch. Moving the switch bat up or down adjusts the displayed value in the corresponding direction. Holding the switch in either direction will cause the display to move quickly in the corresponding direction until the switch is released, or the upper or lower parameter limit is reached.

To energize the output studs in either CC/Stick mode, the right Control/Display panel knob, labeled Volts/Trim, must be used. The Volts/Trim knob must be turned clockwise roughly a quarter revolution to energize the output studs. (The Volts/trim display will indicate Onwhen the studs are energized.) Similarly, turning the knob a quarter turn counter- clockwise de-energizes the output studs. If a CC/Stick weld mode is entered through use of the Dual Procedure, the studs will be in the same state as when they were last used. If a CC/Stick weld mode is entered through a Memory recall, the studs will be de- energized.

K1640-1 Dual Procedure / Memory Door Panel: (Optional)

This panel provides two functions: Dual Procedure and Memory. Dual Procedure provides for setting and manual selection of two procedures. Selection can be done at the panel, or through a dual procedure weld- ing gun switch connected to the Wire Drive trigger receptacle. Memory provides six independent storage

locations for Control Box settings. All selections are done with push buttons and indicator lights. Dual Procedure can be used without making use of Memories; the opposite is also true.

To set Procedure A, hit the Procedure button until the A LED illuminates. Make all desired settings on the Control Box. Settings are automatically saved as changes are made. Do the same for procedure B. If using a gun switch to select procedures, hit the Procedure button until the Gun LED illuminates. When in the Gun mode is selected, either light A or B will be flashing. The flashing light identifies the Procedure, A or B, which is selected by a dual proce- dure gun switch. If no dual procedure switch is plugged in, the Procedure defaults to A. Settings are saved at power down.

To load a memory, start by setting all adjustments and functions on the Power Feed to the desired settings. To save the settings to Memory 1, simply hit the Save button (its red light will illuminate) and then hit the 1 button. The settings are now saved in Memory 1. The contents of Memory 1 will not change, even if the power is turned off, until the next time the Save key and the 1 key are hit in sequence. The same proce- dure can be applied to each of the other 5 memories. If the Save key is hit accidentally, simply hit the Save button again, its light will go out, and the Save func- tion will be canceled.

Note: It is not required to load all 6 memories at once, nor is it necessary to load them in order. Memory can be loaded at any time, except when welding. Similarly, the Save key is not active while the gun trig- ger is pulled, or while welding.

Memory has an advanced feature called memory reminder. When the Save key is hit, the memory reminder function flashes the LED of the most recently used memory, so the operator can save procedures in the most recently used memory if desired. It is not necessary to save to the most recently used memory; the memory reminder function, and its flashing LED, can be ignored.

Memories cannot be changed without using the Save key. When slight procedure adjustments are neces- sary, but there is no desire to permanentlysave the adjustments to a memory, this can be done with Procedure A and Procedure B. Set the Panel to A or B, and recall a memory setting. Make the slight proce- dure adjustment -- it will be saved in A or B, whichev- er was selected when the adjustments were made. The memory location will not have changed.

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F Section EP315 Series Installation Power FeedHanging Safety PrecautionWire Feeder to Power Source Configurations On the FloorCable Connections Work Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4Drive Roll KIT and Guide Tube Installation Procedure to Install Drive Rolls and Guide TubesFAST-MATEGUN Adapter Guide Tubes GUN Connection Guidelines GUN and Cable AssembliesMagnum Guns General GuidelinesCylinder may explode if damaged Gmaw Shielding GASLifting Handle Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation K1542-4 CV/Gouge PanelStd Control Box Panels Lower PanelsK1542-11 MX2 PanelOptional K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsSTEP/4 Step Switch Wire Drive OperationWire Drive Settings -- External Cold Feed / GAS Purge SwitchElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Gear BOX RatioGAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Table C.1 Drive Roll and Guide Tube Kits AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Cored ElectrodeDescription of Optional CON- Trol BOX Panels General Panel Installation GuidelinesK1543, K1544 and K1545 Input Cable Assemblies K659-1 GAS Guard Regulator Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K1649-1 Mounting Bracket HorizontalWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung