Lincoln Electric IM613-B manual Diagrams, Wiring Diagram

Page 48

WIRING DIAGRAM

POWER FEED 11 CONTROL BOX

F-2

USER

 

 

INTERFACE

 

 

MOTHER

 

 

BOARD

1

5

 

(J5)

 

 

N.A.

 

S1

6

10

 

 

ON

OFF

S2

ON

1

512B

DOOR

2

565

 

3

564

OPTION

 

4

500F

N.E.

5

566

 

6

567

 

7

568

 

8

569

 

9

 

 

10

 

1

512

2

551

3

512C

4

500

(J1)

 

N.F.

 

1

 

8

 

 

 

 

 

 

 

 

 

DISPLAY

1

2

3

4

5

6

7

8

 

P.C. BOARD

 

 

 

 

 

 

 

 

 

 

 

 

550

552

551

512

500

OFF

1

7

(J4)

N.A.

8 14

5

552

6

550

7

 

8

500C

9

554

10

553

11

556

12

555

13

B

14

W

DUAL ENCODER P.C. BOARD

(J1)

N.F.

1

8

 

 

 

 

 

 

 

 

1 2 3 4 5 6 7 8

500C

512C

555

556

553

554

RED/GREEN

STATUS LED

N.C.

B W

POWER FEED 11

 

 

1

512A

 

 

2

558

 

 

3

557

 

 

4

500D

1

6

5

559

(J3)

 

6

560

 

 

N.A.

 

7

511

7

12

8

561

 

 

9

562

 

 

10

563

 

 

11

500E

 

 

12

 

1 2

1

541A

(J2)

 

2

542A

 

 

N.A.

 

3

500A

 

 

3

4

4

540A

 

1 2

1

 

 

 

(J1)

 

2

 

N.A.

 

3

 

 

 

 

3

4

4

 

 

 

TOP PANEL

 

BOTTOM

PANEL

400D

CONTROL BOX

LOWER

PANEL

OPTION

N.E.

 

1

3

 

 

(P7)

 

 

 

N.B.

 

 

 

4

6

 

 

541A

1

 

 

400A

2

 

R.F.

542A

3

 

 

 

TOROID

500A

4

 

 

 

 

 

5

 

 

540A

6

 

 

 

TO

FEEDER

 

 

CABINET

DOOR

PANEL

 

 

OPTION

 

 

400B

400C

 

 

 

 

 

NOTES:

N.A. CAVITY NUMBERING SEQUENCE AS VIEWED FROM COMPONENT SIDE OF PC BOARD. N.B. CAVITY NUMBERING SEQUENCE AS VIEWED FROM LEAD SIDE OF CONNECTOR. N.C. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE) ALIGNS WITH BLACK

LEAD OF LED SOCKET.

N.E. THE OPTION INSTALLED MAY NOT HAVE ALL

OF THE SHOWN

WIRES. SEE THE

OPTION’S WIRING DIAGRAM FOR ADDITIONAL

INFORMATION.

 

N.F. CAVITY NUMBERING SEQUENCE AS VIEWED FROM EDGE OF PC BOARD, COMPONENT SIDE DOWN.

ELECTRICAL SYMBOLS PER E1537.

LEAD

COLOR CODING

 

 

 

B

-

BLACK

 

 

= CHASSIS CONNECTION

 

 

 

W

-

WHITE

 

 

 

DIAGRAMS

B

L10833

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-2

Image 48
Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section FP315 Series Installation Power FeedSafety Precaution Wire Feeder to Power Source ConfigurationsHanging On the FloorCable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4Procedure to Install Drive Rolls and Guide Tubes Drive Roll KIT and Guide Tube InstallationFAST-MATEGUN Adapter Guide Tubes GUN and Cable Assemblies Magnum GunsGUN Connection Guidelines General GuidelinesGmaw Shielding GAS Lifting HandleCylinder may explode if damaged Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation Control Box Panels Lower Panels K1542-4 CV/Gouge PanelStdK1542-11 MX2 PanelOptional K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsWire Drive Operation Wire Drive Settings -- ExternalSTEP/4 Step Switch Cold Feed / GAS Purge SwitchWire Reel Loading READI-REELS, Spools or Coils Wire Drive -- PC Board AdjustmentsElectrode Polarity Gear BOX RatioFeeding Electrode and Brake Adjustment GAS Guard Regulator SettingDrive Roll Pressure Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Accessories Wire Size Roll Drive Driven Solid Steel ElectrodeTable C.1 Drive Roll and Guide Tube Kits Cored ElectrodeGeneral Panel Installation Guidelines Description of Optional CON- Trol BOX PanelsK1543, K1544 and K1545 Input Cable Assemblies Wire Spindle Adapters K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1649-1 Mounting Bracket HorizontalMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung