Lincoln Electric IM613-B General Panel Installation Guidelines, Optional Panels for Control BOX

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A-11	INSTALLATION	A-11

OPTIONAL FEATURES INSTALLATION

A number of Optional Features are available for use with Power Feed 11. Some Installation informa- tion is provided in this section, REFER TO THE INSTRUCTIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLA- TION.

OPTIONAL PANELS FOR CONTROL BOX

All optional panels for the control box are described in the ACCESSORIES section of this manual along with their installation instructions as are all other pieces of optional equipment.

The PF-11 Control Box is designed to accept two con- trol panels and one door option. Panels can be mounted in one of two positions: Upper and lower.

Each Control Box is shipped with a Control/Display (CD) panel installed in the upper position, and a CV/Gouge (CV/G) panel in the lower position.

The CD panel must be installed in every Control Box. The remaining panel can be one of the following: CV/G, MX2, or MSP2.

Note: The CD panel must be installed in the upper position; its harness is not long enough to allow installation in the lower position. Similarly, option panels must be installed in the lower position.

GENERAL PANEL INSTALLATION GUIDELINES:

Installation or removal of any panel can be done with only a Phillips screwdriver after the system power is turned off. To remove a panel, remove the two screws holding it in place, remove the push-on chassis ground wire and remove the harness connection to the Control Box main PC board. To install any panel, reverse that process. Turn power back on when com- plete (option panels are only recognized at power up. Do not install panels with the power on.) Note that removal or installation of any panel may also require the removal of the other panel, in order to have easy access to the PC board connectors. Detailed installa- tion instructions are shipped with each option panel.

POWER FEED 11

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Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section EP315 Series Power Feed InstallationOn the Floor Safety PrecautionWire Feeder to Power Source Configurations HangingCable Connections Current Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveDrive Roll KIT and Guide Tube Installation Procedure to Install Drive Rolls and Guide TubesFAST-MATEGUN Adapter Guide Tubes General Guidelines GUN and Cable AssembliesMagnum Guns GUN Connection GuidelinesBuildup of Shielding GAS may harm health or kill Gmaw Shielding GASLifting Handle Cylinder may explode if damagedOptional Panels for Control BOX General Panel Installation GuidelinesOperation K1542-4 CV/Gouge PanelStd Control Box Panels Lower PanelsK1542-11 MX2 PanelOptional K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsCold Feed / GAS Purge Switch Wire Drive OperationWire Drive Settings -- External STEP/4 Step SwitchGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Electrode PolarityGAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Cored Electrode AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Table C.1 Drive Roll and Guide Tube KitsDescription of Optional CON- Trol BOX Panels General Panel Installation GuidelinesK1543, K1544 and K1545 Input Cable Assemblies K1649-1 Mounting Bracket Horizontal Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung