Lincoln Electric IM613-B manual Err 211, Err 212

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E-12

TROUBLESHOOTING

E-12

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PROBLEMS

POSSIBLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

Err

211

Microprocessor RAM error in Control Turn Power off at power source.

 

 

Box.

Wait 5 seconds. Turn power back

 

 

 

on. If Err 211 is displayed again,

 

 

 

then replace CB mother PC board.

 

 

 

 

Err

212

Microprocessor RAM Error in object

Cycle power as in Err 211. If Err 212

 

 

board other than Control Box (Such

is still displayed, then replace the PC

 

 

as feed head)

board in the object with the fault. The

 

 

 

object with the fault should be solid

 

 

 

red on its status LED.

- - - (three dashes)

Appears on right display of CB mod-

This is an indication that a constant

 

ule that contains the status LED

current such as stick or gauge mode

 

 

has been selected. Turning the right

 

 

encoder clockwise when in this state

 

 

will activate output to Power Source.

 

 

Turning the right encoder counter-

 

 

clockwise will deactivate output.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F Section EP315 Series Installation Power FeedHanging Safety PrecautionWire Feeder to Power Source Configurations On the FloorCable Connections Work Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4Drive Roll KIT and Guide Tube Installation Procedure to Install Drive Rolls and Guide TubesFAST-MATEGUN Adapter Guide Tubes GUN Connection Guidelines GUN and Cable AssembliesMagnum Guns General GuidelinesCylinder may explode if damaged Gmaw Shielding GASLifting Handle Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation K1542-4 CV/Gouge PanelStd Control Box Panels Lower PanelsK1542-11 MX2 PanelOptional K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsSTEP/4 Step Switch Wire Drive OperationWire Drive Settings -- External Cold Feed / GAS Purge SwitchElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Gear BOX RatioGAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Table C.1 Drive Roll and Guide Tube Kits AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Cored ElectrodeDescription of Optional CON- Trol BOX Panels General Panel Installation GuidelinesK1543, K1544 and K1545 Input Cable Assemblies K659-1 GAS Guard Regulator Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K1649-1 Mounting Bracket HorizontalWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung