Lincoln Electric IM613-B manual Fails the continuity test, repair or

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E-8			TROUBLESHOOTING	E-8

		Observe all Safety Guidelines detailed throughout this manual
		PROBLEMS	POSSIBLE CAUSE	RECOMMENDED
		(SYMPTOMS)	POSSIBLE CAUSE	COURSE OF ACTION
		(SYMPTOMS)		COURSE OF ACTION

15.	Display(s) are blank.		a. Power source is OFF.
			b. Feeder supply or fuse circuit at
			power source is blown or tripped,
			or defective harness or cabling.
			c. Display or CB boards may be
			faulty.

16.	Dual Procedure is not function-		a. Gun has not been selected at the
	ing when using remote dual pro-		control box. Set dual procedure
	cedure switch. Status lights are		switch on CB to gun. Refer to
	solid green on CB and head		operating instructions.
	boards.		b. Faulty remote dual procedure	If all recommended possible areas of
			b. Faulty remote dual procedure	If all recommended possible areas of
			switch. Remove switch. Check	misadjustment have been checked
			continuity between switch pins	and the problem persists, Contact
			with switch open and closed. If it	your local Lincoln Authorized
			fails the continuity test, repair or	Field Service Facility.
			replace switch.
			c. Faulty Local Dual procedure
			switch.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section FP315 Series Installation Power FeedHanging Safety PrecautionWire Feeder to Power Source Configurations On the FloorCable Connections Work Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4Procedure to Install Drive Rolls and Guide Tubes Drive Roll KIT and Guide Tube InstallationFAST-MATEGUN Adapter Guide Tubes GUN Connection Guidelines GUN and Cable AssembliesMagnum Guns General GuidelinesCylinder may explode if damaged Gmaw Shielding GASLifting Handle Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation Control Box Panels Lower Panels K1542-4 CV/Gouge PanelStdK1542-11 MX2 PanelOptional K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsSTEP/4 Step Switch Wire Drive OperationWire Drive Settings -- External Cold Feed / GAS Purge SwitchElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Gear BOX RatioFeeding Electrode and Brake Adjustment GAS Guard Regulator SettingDrive Roll Pressure Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Table C.1 Drive Roll and Guide Tube Kits AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Cored ElectrodeGeneral Panel Installation Guidelines Description of Optional CON- Trol BOX PanelsK1543, K1544 and K1545 Input Cable Assemblies K659-1 GAS Guard Regulator Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K1649-1 Mounting Bracket HorizontalWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung