Lincoln Electric IM613-B manual Wiring Diagram Power Feed 11 Wire Feeder

Page 47

WIRING DIAGRAM - POWER FEED 11 WIRE FEEDER

F-1

NOTES:

N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE) ALIGNS WITH BLACK

LEAD OF LED SOCKET.

N.B. TOGGLE SWITCHES SHOWN FROM CONNECTION SIDE OF SWITCH.

ELECTRICAL SYMBOLS PER E1537.

 

 

 

LEAD COLOR CODING

 

 

= CHASSIS CONNECTION

B - BLACK

 

 

 

 

 

 

R - RED

 

 

 

U - BLUE

 

 

 

CAVITY NUMBERING SEQUENCE (AS VIEWED FROM LEAD SIDE OF CONNECTOR)

1

1 2

1 A3

1

A5

1

A6

2 1

3

A1

 

 

 

 

 

 

 

 

 

2

 

4 A6

6

A10

7

A12

 

 

 

J6J2 *

3 4

4 3

6

A4

J4J2 **

J3J1 *

 

J1**

 

J5 **

P11

 

P7

**

J11**

J7**

 

 

 

 

P13

 

P10

 

J13

J10

 

 

 

 

 

 

P12

 

 

J12

 

 

 

 

 

 

 

*ON VOLTAGE SENSE SELECT P.C. BOARD ** ON CONTROL P.C. BOARD

541A

1

 

400A

2

TO

542A

3

500A

4

CONTROL

BOX

 

5

 

 

540A

6

 

(J7)

 

(P7)

GUN CONNECTOR (FRONT VIEW)

GAS

SOLENOID

552 553

RECTIFIER BRIDGE

540C

 

 

 

 

 

OFF

ON

S1

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

2 3 4 5 6 7 8

 

 

 

 

(J6)

 

 

 

 

(J1)

(J2)

(J3)

(J4)

(J5)

PCONTROL .C . BO ARD

554

556

557

555

POWER FEED 11

 

 

+

AC

540B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC -

10 9

8

7

6

5

4

3

2

1

4

3

2

1

6

5

4

3

2

1

2

1

4

3

2

1

121110 9

8

7

6

5

4

3

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHUT

 

 

570

540C

500

500A

540

540B

542

542A

541

541A

540A

540D

500D

542D

541D

553

 

551

552

 

550

511

512B

 

561

562

563

557

556

565

571

564

570

560

559

558

512

555

554

 

 

 

 

 

 

DOWN

 

571

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

541D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINC-NET

B

542D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

67

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECEPTACLE D

 

540D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(OPTIONAL)

E

 

500D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(J9)

 

R.F.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

67 TOROID

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE SENSE

 

 

 

 

 

 

67

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SELECT P.C. BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

541

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

542

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINC-NET

C

 

67

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT

D

 

540

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECEPTACLE E

 

500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(J8)

 

R.F.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(J2) 2 1

 

6

 

5

 

4

 

3

2 1 (J1)

 

 

 

 

TOROID

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

67

 

 

400

511

67A

 

512B

INPUT ELECTRODE CABLE

(J11)

 

(P11)

 

554

 

1

554

 

555

 

2

555

 

556

 

3

556

 

557

 

4

557

 

512

 

1

512

 

558

 

2

558

 

559

 

3

559

 

560

 

4

560

 

564

 

5

B

 

565

 

6

W

 

(J12)

 

(P12)

 

 

 

 

 

WIRE

 

 

 

TACH

DRIVE

 

 

 

MOTOR

ASSEMBLY

 

 

 

 

GEARBOX

(J13)

 

(P13)

67A

 

 

 

 

563

1

 

R

 

562

2

 

U

 

561

3

 

B

 

R.F.

4

 

 

 

 

 

 

 

TOROID

 

 

 

 

550

1

 

R

 

 

2

 

 

 

551

3

 

B

 

4

 

 

 

5

 

67A

 

67A

6

 

 

(J10)

 

(P10)

 

COLD INCH/

GAS PURGE

559

 

512

 

512A

 

558

N.B.

 

B RED/GREEN STATUS LED

W N.A.

2STEP/

4 STEP

512A

560

N.B.

 

7-2000

L10778

DIAGRAMS

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-1

Page 46 Page 48
Image 47
Page 46 Page 48
Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents P315 Series Section ESection F Power Feed InstallationOn the Floor Safety PrecautionWire Feeder to Power Source Configurations HangingCable Connections Current Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveFAST-MATEGUN Adapter Guide Tubes Procedure to Install Drive Rolls and Guide TubesDrive Roll KIT and Guide Tube Installation General Guidelines GUN and Cable AssembliesMagnum Guns GUN Connection GuidelinesBuildup of Shielding GAS may harm health or kill Gmaw Shielding GASLifting Handle Cylinder may explode if damagedOptional Panels for Control BOX General Panel Installation GuidelinesOperation K1542-11 MX2 PanelOptional Control Box Panels Lower PanelsK1542-4 CV/Gouge PanelStd K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsCold Feed / GAS Purge Switch Wire Drive OperationWire Drive Settings -- External STEP/4 Step SwitchGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Electrode PolarityDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CON’T Cored Electrode AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Table C.1 Drive Roll and Guide Tube KitsK1543, K1544 and K1545 Input Cable Assemblies General Panel Installation GuidelinesDescription of Optional CON- Trol BOX Panels K1649-1 Mounting Bracket Horizontal Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung
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