Lincoln Electric IM613-B manual Err 001, Err 003, Err 004, Err 005, Err 006

Page 44

E-10

TROUBLESHOOTING

E-10

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.

 

PROBLEMS

POSSIBLE CAUSE

RECOMMENDED

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

 

 

 

Display shows any of the following:

 

 

 

 

 

 

 

 

Err

001

More than 1 CB with the same group

Make sure the group dip switch set-

 

 

number.

ting is unique for each CB.

 

 

 

 

 

Err

003

Too many objects in group.

A given group can only support up to

 

 

 

7 objects. Remove any objects over

 

 

 

7 from the group either by changing

 

 

 

the group dip switch settings or

 

 

 

physically disconnecting any objects

 

 

 

over 7 in the group.

 

 

 

 

Err

004

More than 1 object of the same

Adjust the dip switch setting to make

 

 

equipment type with the same group

either the group # or feed head #

 

 

# and feed head #.

unique for all objects of the same

 

 

 

equipment type.

 

 

 

 

Err

005

A feed head has its feed head dip

The appropriate feed head # is 1

 

 

switches set to zero in a group with

through 7. Check the dip switch set-

 

 

more than one object.

ting chart in INSTALLATION section

 

 

 

and set the switches to make the

 

 

 

Feed head ID non-zero.

 

 

 

 

Err

006

Did not receive a recognition com-

Check to see if the status light is not

 

 

mand from the power source.

solid green on the power source

 

 

 

(refer to status light states in OPER-

 

 

 

ATION section if not). Also, check

 

 

 

continuity in the communication lines

 

 

 

from CB to Power Source (refer to

 

 

 

wiring diagram). Refer to Power

 

 

 

source trouble shooting section for

 

 

 

additional information. If all these

 

 

 

avenues fail, replace CB mother PC

 

 

 

board.

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents P315 Series Section ESection F Installation Power FeedSafety Precaution Wire Feeder to Power Source ConfigurationsHanging On the FloorCable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4FAST-MATEGUN Adapter Guide Tubes Procedure to Install Drive Rolls and Guide TubesDrive Roll KIT and Guide Tube Installation GUN and Cable Assemblies Magnum GunsGUN Connection Guidelines General GuidelinesGmaw Shielding GAS Lifting HandleCylinder may explode if damaged Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation K1542-11 MX2 PanelOptional Control Box Panels Lower PanelsK1542-4 CV/Gouge PanelStd K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsWire Drive Operation Wire Drive Settings -- ExternalSTEP/4 Step Switch Cold Feed / GAS Purge SwitchWire Reel Loading READI-REELS, Spools or Coils Wire Drive -- PC Board AdjustmentsElectrode Polarity Gear BOX RatioDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light StatesStatus Light States CON’T Accessories Wire Size Roll Drive Driven Solid Steel ElectrodeTable C.1 Drive Roll and Guide Tube Kits Cored ElectrodeK1543, K1544 and K1545 Input Cable Assemblies General Panel Installation GuidelinesDescription of Optional CON- Trol BOX Panels Wire Spindle Adapters K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1649-1 Mounting Bracket HorizontalMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung