Lincoln Electric IM613-B Safety Precaution, Wire Feeder to Power Source Configurations, Hanging

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INSTALLATION

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SAFETY PRECAUTION

ELECTRIC SHOCK can kill.

•Only qualified personnel should per- form this installation.

•Turn off the input power to the power source at the disconnect switch or fuse box before working on this equipment. Turn off the input power to any other equipment connected to the welding system at the disconnect switch or fuse box before work- ing on this equipment.

•Do not touch electrically hot parts.

•Always connect the Power Wave grounding lug (located inside the reconnect input access door) to a proper safety (Earth) ground.

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WIRE FEEDER TO POWER SOURCE CONFIGURATIONS

The Wire Feeder is equipped to operate in the vertical or horizontal position. It is shipped ready for use in the in the vertical position.

MOUNTING ON TOP OF THE POWER SOURCE

The Wire Feeder is shipped with the vertical mounting bracket installed on the bottom of the Feeder. The Feeder must be placed on top (right side) of the Power Source such that the bolt on the mounting bracket goes thru the hole in the Power Source’s Lift Bail and the front hole on the right front foot of the mounting bracket is placed over the weld stud on the roof of the Power Source. Use the Wing Nut/washer assembly provided to secure the Feeder to the Power Source.

Note: The Wire Feeder can also be mounted horizon- tally. See ACCESSORIES section for information on the Optional Horizontal Mounting Bracket.

HANGING

The Wire Feeder is equipped with 2 insulated Lifting Eyes for hanging the Feeder. It is recommended that the Lifting Eyes always be used when hanging the Feeder. The Lifting Handles should be used for short term carrying of the Feeder

Note: A longer or additional Control Cable may be required when hanging the Feeder. See ACCES- SORIES section for information on optional Control Cables.

ON THE FLOOR

The Wire Feeder is equipped with aluminum skids which protect the enclosure when the Feeder is placed on the floor in either the horizontal or vertical position.

CONTROL BOX ORIENTATION

The Control Box is designed to be easily rotated to accommodate horizontal or vertical positions. The pro- cedure to change the Control Box Orientation is as fol- lows:

1.Open the Wire Drive compartment door.

2.Locate the Retaining Collar(just above the Wire Drive unit) and depress the Release Bar and remove the Retaining Collar from the Control Box mounting shaft.

3.Pull the Control Box out just enough to allow the Control Box to be rotated to the desired position and then re-install. ( Be sure no leads are pinched) Note: For the Horizontal position the right side of the Control Box must be next to the front panel components.

4.Re-install the Retaining Collar. Some light pressure on the Control Box may be necessary to get the release bar to “click” into the mounting shaft groove.

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F Section EP315 Series Installation Power FeedHanging Safety PrecautionWire Feeder to Power Source Configurations On the FloorCable Connections Work Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4Drive Roll KIT and Guide Tube Installation Procedure to Install Drive Rolls and Guide TubesFAST-MATEGUN Adapter Guide Tubes GUN Connection Guidelines GUN and Cable AssembliesMagnum Guns General GuidelinesCylinder may explode if damaged Gmaw Shielding GASLifting Handle Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation K1542-4 CV/Gouge PanelStd Control Box Panels Lower PanelsK1542-11 MX2 PanelOptional K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsSTEP/4 Step Switch Wire Drive OperationWire Drive Settings -- External Cold Feed / GAS Purge SwitchElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Gear BOX RatioGAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Table C.1 Drive Roll and Guide Tube Kits AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Cored ElectrodeDescription of Optional CON- Trol BOX Panels General Panel Installation GuidelinesK1543, K1544 and K1545 Input Cable Assemblies K659-1 GAS Guard Regulator Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K1649-1 Mounting Bracket HorizontalWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung
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