Lincoln Electric IM613-B Gmaw Shielding GAS, Lifting Handle, Cylinder may explode if damaged

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INSTALLATION

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GMAW SHIELDING GAS

WARNING

CYLINDER may explode if damaged.

Keep cylinder upright and chained to

support.

Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live elec- trical circuits.

BUILDUP OF SHIELDING GAS may harm health or kill.

Shut off shielding gas supply when not in use.

SEE AMERICAN NATIONAL STANDARD Z-49.1, SAFETY IN WELDING AND CUTTINGPUBLISHED BY THE AMERICAN WELDING SOCIETY.

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Customer must provide a cylinder of shielding gas, a pressure regulator, a flow control valve, and a hose from the flow valve to the gas inlet fitting of the wire drive unit.

Any shielding gas can be used that is recommended in the electrodes product literature at a maximum pressure of 60 psi (4.1 bar) This may include such gasses as Argon, Helium, Nitrogen, and blended gasses such Ar-He, Ar-N2, Ar-O2, Ar-CO2, CO2, and Ar-CO2-O2.

Connect a supply hose from the gas cylinder flow valve outlet to the 5/8-18 female inert gas fitting on the back panel of the Wire Feeder. See ACCESSORIES section for information regarding the optional Gas Guard Regulator

Note: Included with the K1636-1 Power Feed 11 (Euro) ONLY is a barbed fitting and union nut that can be installed on the 5/8-18 female inert gas fitting on the back panel of the Wire Feeder and allows for the connection of a 3/16"(5mm) I.D. gas hose (Customer to provide appropriate clamps).

LIFTING HANDLE

The Power Feed 11 is shipped with a insulated Lifting Handle which can be mounted on the top or back of the Wire Feeder. This handle is intended to be primar- ily used for short term carrying of the Feeder. While this handle is suitable for hanging the Feeder it is rec- ommended that the Lifting Eyes also always be used when hanging the Feeder. The procedure to mount the Lifting Handle is as follows:

1)Turn Off the Welding Power Source

2)Open the Wire Drive Compartment Door and remove the wire reel if present.

3)Using the appropriate socket and wrench(1/2") remove the 2 screws and nuts from either the mid- dle top or middle rear of the Feeder. The screws are black in color and about 6.5" apart.

4)Using the hardware provided with the handle secure the handle in the desired position.

Note: If it is desired to have handles in both the top and back locations, an additional handle can be ordered. ( Part Number S24131)

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section FP315 Series Installation Power FeedHanging Safety PrecautionWire Feeder to Power Source Configurations On the FloorCable Connections Work Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4Procedure to Install Drive Rolls and Guide Tubes Drive Roll KIT and Guide Tube InstallationFAST-MATEGUN Adapter Guide Tubes GUN Connection Guidelines GUN and Cable AssembliesMagnum Guns General GuidelinesCylinder may explode if damaged Gmaw Shielding GASLifting Handle Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation Control Box Panels Lower Panels K1542-4 CV/Gouge PanelStdK1542-11 MX2 PanelOptional K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsSTEP/4 Step Switch Wire Drive OperationWire Drive Settings -- External Cold Feed / GAS Purge SwitchElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Gear BOX RatioFeeding Electrode and Brake Adjustment GAS Guard Regulator SettingDrive Roll Pressure Setting Wire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CON’T Table C.1 Drive Roll and Guide Tube Kits AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Cored ElectrodeGeneral Panel Installation Guidelines Description of Optional CON- Trol BOX PanelsK1543, K1544 and K1545 Input Cable Assemblies K659-1 GAS Guard Regulator Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K1649-1 Mounting Bracket HorizontalWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung