Lincoln Electric IM613-B manual DIP Switch Setup, Setting DIP Switches in the Control BOX

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A-6

INSTALLATION

A-6

 

 

 

DIP SWITCH SETUP

SETTING DIP SWITCHES IN THE CONTROL BOX

There are two DIP switch banks on the mother board of the Control Box. They are labeled S1 and S2 and are located and oriented as shown in Figure A.3.

ON

 

 

 

 

 

 

 

 

S1

 

 

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE A.3

S1 DIP Switch Bank on Control Box Motherboard (For Software version S24456-1)

Switch

Off

 

 

 

 

On

 

 

 

 

 

 

 

 

 

 

 

1

Standard speed limits adjustable

 

High speed gearbox limits adjustable

 

 

 

 

 

 

 

 

 

 

2

WFS Display = inches/minute

 

WFS Display = meters/minute

 

 

 

 

 

 

 

 

 

 

3

Left Display is always preset WFS

 

Left Display is preset WFS when weld current is not flowing

 

 

 

 

 

 

 

Left Display is actual weld current when weld current is flowing

 

 

 

 

 

 

 

 

 

CC modes override this switch regardless of position. Left Display is always preset weld cur-

 

 

rent when weld current is not flowing and actual weld current when weld current is flowing

 

 

 

 

 

 

 

 

 

4

Run-in = Minimum Speed Available

 

Run-in = weld WFS

 

 

 

 

 

 

 

 

 

 

If any option containing a Run-in setting is connected to the motherboard, it automatically

 

 

overrides this switch regardless of position.

 

 

 

 

 

 

 

 

 

 

 

5

Memory change with trigger disabled

 

Memory change with trigger enabled

 

 

 

 

 

 

 

 

 

 

6

Acceleration, MSB

(Sets acceleration rate for wire drive) see below

 

 

 

 

 

 

 

 

 

 

7

Acceleration

(Sets acceleration rate for wire drive) see below

 

 

 

 

 

 

 

 

 

 

8

Acceleration, LSB

(Sets acceleration rate for wire drive) see below

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIP SWITCH 6

DIP SWITCH 7

DIP SWITCH 8

 

 

 

 

 

 

 

 

 

Acceleration 1 (slow)

 

 

 

Off

Off

On

 

 

 

 

 

 

 

 

 

 

Acceleration 2

 

 

 

 

Off

On

Off

 

 

 

 

 

 

 

 

 

 

Acceleration 3

 

 

 

 

Off

On

On

 

 

 

 

 

 

 

 

 

 

Acceleration 4

 

 

 

 

On

Off

Off

 

 

 

 

 

 

 

 

Acceleration 5 (fast ) (factory setting)

 

 

Off

Off

Off

 

 

 

 

 

 

Note: the factory shipped settings for Switch S1 are as follows:

 

 

 

PF-11 European - Switches 1-2 ON; Switches 3-8 OFF

 

 

 

PF-11 World

- Switch 1 ON; Switches 2-8 OFF

 

 

 

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents P315 Series Section ESection F Installation Power FeedHanging Safety PrecautionWire Feeder to Power Source Configurations On the FloorCable Connections Work Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4FAST-MATEGUN Adapter Guide Tubes Procedure to Install Drive Rolls and Guide TubesDrive Roll KIT and Guide Tube Installation GUN Connection Guidelines GUN and Cable AssembliesMagnum Guns General GuidelinesCylinder may explode if damaged Gmaw Shielding GASLifting Handle Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation K1542-11 MX2 PanelOptional Control Box Panels Lower PanelsK1542-4 CV/Gouge PanelStd K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsSTEP/4 Step Switch Wire Drive OperationWire Drive Settings -- External Cold Feed / GAS Purge SwitchElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Gear BOX RatioDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light StatesStatus Light States CON’T Table C.1 Drive Roll and Guide Tube Kits AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Cored ElectrodeK1543, K1544 and K1545 Input Cable Assemblies General Panel Installation GuidelinesDescription of Optional CON- Trol BOX Panels K659-1 GAS Guard Regulator Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K1649-1 Mounting Bracket HorizontalWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung