Lincoln Electric IM613-B manual Table of Contents

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		TABLE OF CONTENTS			vi
			Page
		Installation	Section A
		Technical Specifications	A-1
		Safety Precautions	A-2
		Wire Feeder to Power Source Configurations	A-2
		Mounting on Top of the Power Source	A-2
		Hanging	A-2
		On the Floor	A-2
		Control Box Orientation	A-2
		Cable Connections	A-3
		Control Cable Connections	A-3
		Control Cable Specifications	A-3
		Typical Cabinet Feeder Connection	A-3
		Control Cable Installation	A-3
		Electrode Cable Connections	A-3
		Electrode Cable Installation	A-3
		Work Cable Connections	A-4
		Wire Drive Gear Ratio (High or Low Speed)	A-4
		Selecting the Proper Gear Ratio	A-4
		Changing the Wire Drive Ratio	A-4
		DIP Switch Setup	A-6
		Setting DIP Switches in the Control Box	A-6
		Setting DIP Switches in the Wire Drive	A-7
		Wire Feed Drive Roll Kits	A-8
		Procedure to Install Drive Rolls and Wire Guides	A-8
		Gun and Cable Assemblies	A-9
		Gun Connection Guidelines	A-9
		GMAW Shielding Gas	A-10
		Lifting Handle	A-10
		Optional Features Installation	A-11
		Optional Panels for Control Box	A-11
		General Panel Installation Guidelines	A-11

	Operation		Section B
		Safety Precautions	B-1
		Product Description	B-1
		Recommended Processes and Equipment	B-1
		Duty Cycle	B-1
		Control Box Operation	B-1
		Control Box Panels - Upper Panel	B-1
		Control Box Panels - Set Up Controls Description	B-4
		Control Box - P.C. Board Adjustments	B-4
		Control Box - Setting Operating Limits	B-5
		Control Box - Using Operating Limits	B-5
		Wire Drive Operation	B-6
		Wire Drive Settings - External	B-6
		Wire Drive - P.C. Board Adjustments	B-7
		Wire Reel Loading	B-7
		Feeding Electrode and Brake Adjustment	B-8
		Drive Roll Pressure Setting	B-8
		Gas Guard Regulator Setting	B-8
		Making a Weld	B-9
		Wire Reel Changing	B-9
		Wire Feed Overload Protection	B-9
		Component Status Lights	B-10
		Status Light States	B-10

		Accessories	Section C
		Drive Roll and Guide Tube Kits	C-1
		Other Accessories	C-2

		Maintenance	Section D
		Safety Precautions	D-1
		Routine Maintenance	D-1
		Avoiding Wire Feeding Problems	D-1
		Periodic Maintenance	D-1
		Procedure for Removing Feedplate from Wire Feeder	D-1

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Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section EP315 Series Power Feed InstallationOn the Floor Safety PrecautionWire Feeder to Power Source Configurations HangingCable Connections Current Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveDrive Roll KIT and Guide Tube Installation Procedure to Install Drive Rolls and Guide TubesFAST-MATEGUN Adapter Guide Tubes General Guidelines GUN and Cable AssembliesMagnum Guns GUN Connection GuidelinesBuildup of Shielding GAS may harm health or kill Gmaw Shielding GASLifting Handle Cylinder may explode if damagedOptional Panels for Control BOX General Panel Installation GuidelinesOperation K1542-4 CV/Gouge PanelStd Control Box Panels Lower PanelsK1542-11 MX2 PanelOptional K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsCold Feed / GAS Purge Switch Wire Drive OperationWire Drive Settings -- External STEP/4 Step SwitchGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Electrode PolarityGAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Cored Electrode AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Table C.1 Drive Roll and Guide Tube KitsDescription of Optional CON- Trol BOX Panels General Panel Installation GuidelinesK1543, K1544 and K1545 Input Cable Assemblies K1649-1 Mounting Bracket Horizontal Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung