Lincoln Electric IM613-B manual Possible Cause

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E-9

 

 

TROUBLESHOOTING

 

E-9

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

PROBLEMS

POSSIBLE CAUSE

 

RECOMMENDED

 

 

(SYMPTOMS)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

17.

Dual Procedure is not function-

a. Faulty local dual procedure

 

 

 

ing when using the local dual

switch or CB mother board.

 

 

 

procedure switch (on CB).

Disconnect harness plug from J5

 

 

 

Status lights are solid green on

of CB mother board. Check that

 

 

 

CB and Head boards.

there is continuity between plug

 

 

 

 

 

pins 1 and 7 local DPS is in posi-

 

 

 

 

 

tion Abut not when in gun or

 

 

 

 

 

B. Now check that there is con-

 

 

 

 

 

tinuity between plug pins 1and 8

 

 

 

 

 

when local DPS is in position B

 

 

 

 

 

but not when in Gunor A. If

 

 

 

 

 

any of these continuity tests fail,

 

 

 

 

 

repair or replace switch or switch

 

 

 

 

 

harness to correct the problem,

 

 

 

 

 

Otherwise, replace CB mother

 

 

 

 

 

board.

 

 

 

 

 

 

 

18.

Wire feed speed is consistent

a. Dip switch on feed head board

 

 

 

and adjustable, but operates at

does not match gear ratio used at If all recommended possible areas of

 

the wrong speed.

gear box. If using a high speed

 

misadjustment have been checked

 

 

 

gear, the feed head PC board dip

 

and the problem persists, Contact

 

 

 

switch 8 must be set to 1 or ON. your local Lincoln Authorized

 

 

 

b. Feed head board is not properly

 

Field Service Facility.

 

 

 

 

 

 

 

 

reading DIP switch. Replace feed

 

 

 

 

 

head PC board.

 

 

19. Status LED not solid green

a. see LED Status Light Chart.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 11

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Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section EP315 Series Power Feed InstallationOn the Floor Safety PrecautionWire Feeder to Power Source Configurations HangingCable Connections Current Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveDrive Roll KIT and Guide Tube Installation Procedure to Install Drive Rolls and Guide TubesFAST-MATEGUN Adapter Guide Tubes General Guidelines GUN and Cable AssembliesMagnum Guns GUN Connection GuidelinesBuildup of Shielding GAS may harm health or kill Gmaw Shielding GASLifting Handle Cylinder may explode if damagedOptional Panels for Control BOX General Panel Installation GuidelinesOperation K1542-4 CV/Gouge PanelStd Control Box Panels Lower PanelsK1542-11 MX2 PanelOptional K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsCold Feed / GAS Purge Switch Wire Drive OperationWire Drive Settings -- External STEP/4 Step SwitchGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Electrode PolarityGAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CON’T Cored Electrode AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Table C.1 Drive Roll and Guide Tube KitsDescription of Optional CON- Trol BOX Panels General Panel Installation GuidelinesK1543, K1544 and K1545 Input Cable Assemblies K1649-1 Mounting Bracket Horizontal Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung