Lincoln Electric IM613-B manual Wire Reel Loading READI-REELS, Spools or Coils, Electrode Polarity

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B-7

OPERATION

B-7

 

 

 

WIRE DRIVE -- PC BOARD ADJUSTMENTS

ELECTRODE POLARITY:

The system needs to be aware of the electrode polari- ty. A DIP switch setting on the Wire Drive PC board is used for this purpose. See INSTALLATION Section “Setting DIP Switches in the Wire Drive”.

GEAR BOX RATIO:

The systems needs to know which gear has been installed on the Wire Drive, low or high speed. A DIP switch setting on the Wire Drive PC board is used for this purpose. See INSTALLATION section“Wire Drive Ratio” for information on how to set the DIP Switch.

CAUTION

CHECK TO BE SURE THE RETAINING SPRING HAS FULLY RETURNED TO THE LOCKING POSITION AND HAS SECURELY LOCKED THE READI-REEL CAGE IN PLACE. RETAINING SPRING MUST REST ON THE CAGE, NOT THE WELDING ELECTRODE.

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10.To remove Readi-Reel from Adapter, depress retaining spring tab with thumb while pulling the Readi-Reel cage from the molded adapter with both hands. Do not remove adapter from spindle.

WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS

To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:)

1.Open the Wire Drive Compartment Door

2.Depress the Release Bar on the Retaining Collar and remove it from the spindle.

3.Place the Adapter on the spindle

4.Re-install the Retaining Collar. Make sure that the Release Bar “pops up” and that the collar retainers fully engage the retaining ring groove on the spindle.

5.Rotate the spindle and adapter so the retaining spring is at the 12 o'clock position.

6.Position the Readi-Reel so that it will rotate in a direction when feeding so as to be de- reeled from bottom of the coil.

7.Set one of the Readi-Reel inside cage wires on the slot in the retaining spring tab.

8.Lower the Readi-Reel to depress the retaining spring and align the other inside cage wires with the grooves in the molded adapter.

9.Slide cage all the way onto the adapter until the retaining spring "pops up" fully.

FIGURE B.1

To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils:

(For 13-14 lb. (6 Kg) Innershield coils, a K435 Coil Adapter must be used).

1.Open the Wire Drive Compartment Door

2.Depress the Release Bar on the Retaining Collar and remove it from the spindle.

3.Place the spool on the spindle making certain the spindle brake pin enters one of the holes in the back side of the spool. Be certain the wire comes off the reel in a direction so as to de-reel from the bottom of the coil.

4.Re-install the Retaining Collar. Make sure that the Release Bar “pops up” and that the collar retainers fully engage the retaining ring groove on the spin- dle.

POWER FEED 11

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Contents Safety Depends on You IM613-BSafety Electric Shock can kill Safety IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents P315 Series Section ESection F Installation Power FeedHanging Safety PrecautionWire Feeder to Power Source Configurations On the FloorCable Connections Work Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio CurrentRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOXSetting DIP Switches in the Wire Drive Figure A.4FAST-MATEGUN Adapter Guide Tubes Procedure to Install Drive Rolls and Guide TubesDrive Roll KIT and Guide Tube Installation GUN Connection Guidelines GUN and Cable AssembliesMagnum Guns General GuidelinesCylinder may explode if damaged Gmaw Shielding GASLifting Handle Buildup of Shielding GAS may harm health or killGeneral Panel Installation Guidelines Optional Panels for Control BOXOperation K1542-11 MX2 PanelOptional Control Box Panels Lower PanelsK1542-4 CV/Gouge PanelStd K1640-1 Dual Procedure / Memory Door Panel Optional K1542-12 MSP2 Panel OptionalControl BOX Panels -- SET UP Controls Description Control BOX -- PC Board AdjustmentsControl BOX -- Using Operating Limits Control BOX -- Setting Operating LimitsSTEP/4 Step Switch Wire Drive OperationWire Drive Settings -- External Cold Feed / GAS Purge SwitchElectrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Gear BOX RatioDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light StatesStatus Light States CON’T Table C.1 Drive Roll and Guide Tube Kits AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Cored ElectrodeK1543, K1544 and K1545 Input Cable Assemblies General Panel Installation GuidelinesDescription of Optional CON- Trol BOX Panels K659-1 GAS Guard Regulator Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K1649-1 Mounting Bracket HorizontalWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Wiring Diagram Power Feed 11 Wire Feeder Diagrams Wiring DiagramL10834 Power Feed Basic Course $700.00Precaucion Warnung
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