Lincoln Electric IM613-B manual Control BOX Panels -- SET UP Controls Description

Page 23

B-4

OPERATION

B-4

 

 

 

To recall a memory setting, simply push that memory button. That memorys contents will be immediately recalled to the Control box.

If the Memory Change with Trigger PullDIP switch is on (see Setting DIP Switches in the Control Boxsec- tion) it is possible to recall a given memory by quickly pulling and releasing the gun trigger before welding. To switch to memory n, simply pull and release the gun trigger ntimes without attempting to weld. The trigger pulls and releases must be done quickly, in rapid succession. If too much time is allowed to pass, the memory location will not change. Note that when- ever the trigger is pulled, a welding sequence (pre- flow, run in, etc.) begins, so the electrode should not be allowed to contact the work piece.

CONTROL BOX PANELS -- SET UP CONTROLS DESCRIPTION

Certain large option panels can modify the set up parameters Preflow, Run In, Arc Control, Burnback, Postflow, and Crater. The meaning of those parame- ters, and their maximum and minimum values, follows.

Preflow - Time delay after the trigger is pulled, but before weld starts, during which shielding gas flows. Weld start is defined as the time when both the power source is energized and the Wire Drive begins feeding wire. Adjustable from 0.0 (Off) to 2.5 seconds in 0.1s increments.

Run In - Wire feed speed during arc starting. Wire Drive will feed wire at the Run In speed for one sec- ond, or until weld current flows. Low speed gear range: Off (Run In speed equals weld wire feed speed) or adjustable from 50 to 150 IPM (1.25 to 3.80 MPM). High speed gear range: Off (Run In speed equals weld wire feed speed) or adjustable from 75 to 150 IPM (2.00 to 3.80 MPM)

Arc Control - Unitless characteristic, also known as Inductance or Wave Control. Allows operator to vary the arc characteristics from softto harshin all weld modes. Adjustable from -10.0 to 10.0 in increments of 0.1. Off (0.0) is nominal.

Burnback - Time delay after the trigger is released during which the power source remains energized but the Wire Drive stops feeding wire. Adjustable from 0.00 (Off) to 0.25 seconds in 0.01 second increments.

Postflow - Time delay after burnback is complete, during which shielding gas flows. Adjustable from 0.0 (Off) to 10.0 seconds in 0.1 second increments.

Crater - Used only when welding with the 4-Step trig- ger mode. Can be set to Off or On. When On, Adjustments can be made to WFS and Volts/Trim on the Control/Display panel. These settings are then used for crateringwhen in the 4-Step trigger mode (see explanation of 2 Step and 4 Step operation below). When Off, crateringis not possible.

CONTROL BOX -- PC BOARD ADJUSTMENTS

The Control Box Mother board provides the capability to adjust some wire feeding parameters as follows:

Acceleration: The motor acceleration can be varied in five steps, from slow to fast. See Setting DIP Switches in the Control Boxsection.

Burnback: For the options which cannot adjust the Burnback set up parameter (CV/G and M panels) a PC board adjustment (trimmer R5) is provided. The range is 0.0 to 0.25 seconds, increasing in the clock- wise direction. This is ignored by options which have the ability to adjust Burnback (MX2 and MSP2 pan- els).

Run In: For the options which cannot adjust the Run In set up parameter (CV/G and M panels) a PC board DIP switch setting is provided. In one position, the run in speed will be the minimum Wire Drive WFS. At the other setting, run in will occur at the same speed as set on the WFS knob. This DIP switch setting is ignored by options which have the ability to adjust Run In (MX2 and MSP2 panels). See Setting DIP Switches in the Control Boxsection.

POWER FEED 11

Image 23
Contents IM613-B Safety Depends on YouSafety Electric Shock can kill Iii SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents P315 Series Section ESection F Power Feed InstallationOn the Floor Safety PrecautionWire Feeder to Power Source Configurations HangingCable Connections Current Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch SetupFigure A.4 Setting DIP Switches in the Wire DriveFAST-MATEGUN Adapter Guide Tubes Procedure to Install Drive Rolls and Guide TubesDrive Roll KIT and Guide Tube Installation General Guidelines GUN and Cable AssembliesMagnum Guns GUN Connection GuidelinesBuildup of Shielding GAS may harm health or kill Gmaw Shielding GASLifting Handle Cylinder may explode if damagedOptional Panels for Control BOX General Panel Installation GuidelinesOperation K1542-11 MX2 PanelOptional Control Box Panels Lower PanelsK1542-4 CV/Gouge PanelStd K1542-12 MSP2 Panel Optional K1640-1 Dual Procedure / Memory Door Panel OptionalControl BOX -- PC Board Adjustments Control BOX Panels -- SET UP Controls DescriptionControl BOX -- Setting Operating Limits Control BOX -- Using Operating LimitsCold Feed / GAS Purge Switch Wire Drive OperationWire Drive Settings -- External STEP/4 Step SwitchGear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsWire Drive -- PC Board Adjustments Electrode PolarityDrive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CON’T Cored Electrode AccessoriesWire Size Roll Drive Driven Solid Steel Electrode Table C.1 Drive Roll and Guide Tube KitsK1543, K1544 and K1545 Input Cable Assemblies General Panel Installation GuidelinesDescription of Optional CON- Trol BOX Panels K1649-1 Mounting Bracket Horizontal Wire Spindle AdaptersK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Possible Cause Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Wiring Diagram Power Feed 11 Wire Feeder Wiring Diagram DiagramsL10834 Power Feed $700.00 Basic CoursePrecaucion Warnung