State Industries SHE50-100NE, SHE50-100PE, GP650HTPDT manual HOW IT Works, Internal View

Page 10

ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

OPERATION & SERVICE

HOW IT WORKS

This section of the Service Manual will cover operation, common service procedures and

water heater construction. The water heater covered in this Service Manual has a helical coil

shaped heat exchanger that is submerged in the storage tank. The water heater uses a top mounted down fired radial burner. This is a forced draft burner; hot burning gases are forced

through the heat exchanger under pressure and exit through the exhaust/vent connection

located at the bottom of the water heater.

BLOWER/BURNER

GAS VALVE

ASSEMBLY

Starting at the top combustion air and fuel gas are drawn in by the blower (page 10) and Venturi (page 14).

The hot burning gases exit the radial burner (page 11) and are forced through the coil shaped heat exchanger.

Flue gases spiral through the heat exchanger and exit the water heater through the exhaust/vent connection at the bottom.

EXTERNAL VIEW

COMBUSTION

AIR INTAKE

CONNECTION

INTERNAL VIEW

COMBUSTION

 

AIR INTAKE

 

CONNECTION

HELICAL

SHAPED

HEAT EXHNGER

EXHAUST/VENT

EXHAUST/VENT

CONNECTION

CONNECTION

 

Technical Literature Department

9 of 52

Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

Image 10
Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Service Warning Qualifications Qualified Service AgentImportant Service Reminder Tools Required Closed Water Systems Thermal ExpansionAIR Requirements Contaminated AIRVenting Maximum Equivalent Length RequirementsMaximum Elbow Requirements Service Notes VentingPipe Size Requirements Number Maximum Pipe Elbows Length Feet MetersCorrectly Wired Outlet Service Notes ElectricalVAC 1Ø Power Supply Electrical RequirementsHOW IT Works Internal ViewService Notes Blower BlowerService Notes Burner Flame Sensor BurnerBurner & Blower Removal On NextService Notes Blower Flange & Blower Adapter Gaskets Burner/Blower RemovalVenturi BlowerGas Valve Removal GAS ValveGasket Orifice GAS Pressure Testing Service Notes Checking Gas PressuresGAS Pressures Service Notes Gas Pressure AdjustmentGas Pressures AIR Pressure Switches Normal State Activated StateBlocked Intake Switch Blower Prover SwitchBlocked Exhaust Switch AIR Pressure Switch Operation Blower Prover FailureNormal State Test AIR Pressure Switch TestingOperational State Test Pressure Test Air Pressure Switch ParametersBlower Prover Blocked Intake Blocked Exhaust Page Measuring Flame Sensing Current Flame Sensing TestFlame Sensor Service Notes Hot Surface Igniters Igniter Current TestControl System Features IntroductionService Notes Button Pad Ribbon Cable UIMCommercial & Residential Product Differences Discreet Menu Contact InformationService Note Sequence of Operation Display Desktop ScreenStatus Icons Status Icon DescriptionOperational States Modes State DescriptionOperating SET Point Adjustment Action DisplayControl System Menus ECO Service Notes CCB Replacement CCBJ10 J13 J15 J11 J16 Socket IdentificationJ2 Socket 120 VAC To Blower J3 Socket 120 VAC Power SupplyJ1 Socket Transformer PIN # DescriptionRetry Ext Use Yes Input Type Tstat OpenWiring Diagram Service Notes Polarity & GroundSequence of Operation YESRough Starting Rough Operation Note Resetting the control systemImportant Service Reminder Heater Status MenuUIM is Inoperable Control System UnresponsiveUIM Display Is Blank Displayed Message CHECK/REPAIR CONDITION/INDICATESFault Messages AC ReversedFlame Probe Short Upper Probe ShortFlame Detect Error Energy Cut Out ECOBlocked Inlet Blocked Exhaust Vent Blower Prover Open Perform ALL These Tests with PowerTurned on and a Call for Heat Active Low Igniter Current Ignition Failure Rough Starting Rough Operation NoteCheck for 24 VAC to the Gas Valve solenoid coil Gas Valve Failure Communication FailureTennessee Waltz Parkway Ashland City, TN