State Industries SHE50-100PE, SHE50-100NE, GP650HTPDT manual Ccb, Service Notes CCB Replacement

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ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

CCB

The CCB circuit board is the main control. All instructions for ignition and temperature control originate from this circuit board. Diagnostic and operational messages are generated by the CCB and sent to the UIM (page 27). Most of the water heater’s components, such as the igniter, blower, gas valve, and temperature probe are directly connected to one of the CCB’s socket connectors.

Service Notes - CCB Replacement

If the CCB fails and needs to be replaced the replacement board will be shipped with the gray plastic enclosure and a new 24 VAC transformer. There is no need to remove the circuit board from the enclosure when the CCB is being replaced.

Enclosure With Front Removed

CCB Circuit Board

Transformer 120V x 24V 50 VA

Technical Literature Department

35 of 52

Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Qualifications Qualified Service Agent Service WarningImportant Service Reminder Tools Required Closed Water Systems Thermal ExpansionAIR Requirements Contaminated AIRVenting Maximum Equivalent Length RequirementsService Notes Venting Pipe Size RequirementsMaximum Elbow Requirements Number Maximum Pipe Elbows Length Feet MetersService Notes Electrical VAC 1Ø Power SupplyCorrectly Wired Outlet Electrical RequirementsHOW IT Works Internal ViewService Notes Blower BlowerService Notes Burner Flame Sensor BurnerBurner & Blower Removal On NextService Notes Blower Flange & Blower Adapter Gaskets Burner/Blower RemovalVenturi BlowerGAS Valve Gas Valve RemovalGasket Orifice GAS Pressure Testing Service Notes Checking Gas PressuresService Notes Gas Pressure Adjustment GAS PressuresGas Pressures AIR Pressure Switches Normal State Activated StateBlower Prover Switch Blocked Intake SwitchBlocked Exhaust Switch AIR Pressure Switch Operation Blower Prover FailureAIR Pressure Switch Testing Normal State TestOperational State Test Air Pressure Switch Parameters Pressure TestBlower Prover Blocked Intake Blocked Exhaust Page Flame Sensing Test Measuring Flame Sensing CurrentFlame Sensor Service Notes Hot Surface Igniters Igniter Current TestControl System Features IntroductionService Notes Button Pad Ribbon Cable UIMCommercial & Residential Product Differences Discreet Menu Contact InformationService Note Sequence of Operation Display Desktop ScreenStatus Icons Status Icon DescriptionOperational States Modes State DescriptionOperating SET Point Adjustment Action DisplayControl System Menus ECO Service Notes CCB Replacement CCBJ10 J13 J15 J11 J16 Socket IdentificationJ3 Socket 120 VAC Power Supply J1 Socket TransformerJ2 Socket 120 VAC To Blower PIN # DescriptionRetry Ext Use Yes Input Type Tstat OpenWiring Diagram Service Notes Polarity & GroundSequence of Operation YESResetting the control system Important Service ReminderRough Starting Rough Operation Note Heater Status MenuControl System Unresponsive UIM Display Is BlankUIM is Inoperable Displayed Message CHECK/REPAIR CONDITION/INDICATESFault Messages AC ReversedFlame Probe Short Upper Probe ShortFlame Detect Error Energy Cut Out ECOBlocked Inlet Blocked Exhaust Vent Perform ALL These Tests with Power Blower Prover OpenTurned on and a Call for Heat Active Low Igniter Current Ignition Failure Rough Starting Rough Operation NoteCheck for 24 VAC to the Gas Valve solenoid coil Gas Valve Failure Communication FailureTennessee Waltz Parkway Ashland City, TN