State Industries GP650HTPDT, SHE50-100PE, SHE50-100NE manual Burner/Blower Removal

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ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

BURNER (CONT)

Burner/Blower Removal (cont)

1/4” Hex Machine Screws

Blower Adapter

BLOWER/BURNER REMOVAL PROCEDURE

(CONT)

9Remove 4 blower adapter 1/4” hex machine screws. Do not over tighten when reinstalling - torque should not exceed 40 inch lbs.

10Remove the blower adapter.

11Be extremely careful when handling the Sight Glass inside the Burner View Port (page 11) this can easily be dropped and lost - and the water heater must have the sight glass in place to operate safely.

12Remove the hot surface igniter - 2 Phillips head screws.

13Remove the blower adapter gasket. Gasket may be reused if not damaged or showing signs of excessive wear.

14Lift the burner up and out.

Blower Adapter Gasket

Sight Glass inside

Burner View Port

Burner

Hot Surface Igniter

Service Notes - Blower Flange & Blower Adapter Gaskets.

Whenever the blower or burner is removed for service DO NOT overtighten the machine screws that hold the blower flange to the blower adapter (page 12) or the blower adapter to the water heater tank (above). Torque on these screws should not exceed 40 inch lbs.

If these mounting screws are overtightened the gaskets will be squeezed and deformed from their natural shape. This can partially block the flow of the fuel air mixture and cause rough starting, rough operation and ignition failure.

If these gaskets are deformed from overtightening the mounting screws it can also lead to gasket leakage. Hot flue gases leaking from these points can burn up wiring, igniters, and other components.

Technical Literature Department

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Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Important Service Reminder Qualifications Qualified Service AgentService Warning Tools Required Closed Water Systems Thermal ExpansionAIR Requirements Contaminated AIRVenting Maximum Equivalent Length RequirementsMaximum Elbow Requirements Service Notes VentingPipe Size Requirements Number Maximum Pipe Elbows Length Feet MetersCorrectly Wired Outlet Service Notes ElectricalVAC 1Ø Power Supply Electrical RequirementsHOW IT Works Internal ViewService Notes Blower BlowerService Notes Burner Flame Sensor BurnerBurner & Blower Removal On NextService Notes Blower Flange & Blower Adapter Gaskets Burner/Blower RemovalVenturi BlowerGasket Orifice GAS ValveGas Valve Removal GAS Pressure Testing Service Notes Checking Gas PressuresGas Pressures Service Notes Gas Pressure AdjustmentGAS Pressures AIR Pressure Switches Normal State Activated StateBlocked Exhaust Switch Blower Prover SwitchBlocked Intake Switch AIR Pressure Switch Operation Blower Prover FailureOperational State Test AIR Pressure Switch TestingNormal State Test Blower Prover Blocked Intake Blocked Exhaust Air Pressure Switch ParametersPressure Test Page Flame Sensor Flame Sensing TestMeasuring Flame Sensing Current Service Notes Hot Surface Igniters Igniter Current TestControl System Features IntroductionService Notes Button Pad Ribbon Cable UIMCommercial & Residential Product Differences Discreet Menu Contact InformationService Note Sequence of Operation Display Desktop ScreenStatus Icons Status Icon DescriptionOperational States Modes State DescriptionOperating SET Point Adjustment Action DisplayControl System Menus ECO Service Notes CCB Replacement CCBJ10 J13 J15 J11 J16 Socket IdentificationJ2 Socket 120 VAC To Blower J3 Socket 120 VAC Power SupplyJ1 Socket Transformer PIN # DescriptionRetry Ext Use Yes Input Type Tstat OpenWiring Diagram Service Notes Polarity & GroundSequence of Operation YESRough Starting Rough Operation Note Resetting the control systemImportant Service Reminder Heater Status MenuUIM is Inoperable Control System UnresponsiveUIM Display Is Blank Displayed Message CHECK/REPAIR CONDITION/INDICATESFault Messages AC ReversedFlame Probe Short Upper Probe ShortFlame Detect Error Energy Cut Out ECOBlocked Inlet Blocked Exhaust Vent Turned on and a Call for Heat Active Perform ALL These Tests with PowerBlower Prover Open Low Igniter Current Ignition Failure Rough Starting Rough Operation NoteCheck for 24 VAC to the Gas Valve solenoid coil Gas Valve Failure Communication FailureTennessee Waltz Parkway Ashland City, TN