State Industries SHE50-100NE, SHE50-100PE, GP650HTPDT GAS Valve, Gas Valve Removal, Gasket Orifice

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ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

GAS VALVE

The outlet of the gas valve is connected by flange directly to the side of the Venturi (page 14). There is no manifold gas line on the water heater. A gas orifice with gasket is fitted into the gas valve’s outlet flange. See the images below.

Gas Valve Removal

The gas valve must be removed to inspect the gas orifice. There are 3 - 5/32” hex head screws that secure the gas valve to the Venturi. Long T handle hex wrenches (8-10”) will save considerable time when removing/installing the gas valve, blower and burner.

 

 

24 VAC Gas Valve

5/32” hex wrench

 

Venturi

Gas Orifice 24 VAC Gas Valve

& Gasket

Venturi

Gas Orifice

& Gasket

GAS VALVE REMOVAL PROCEDURE

1Ensure power to the water heater is turned off.

2Turn off the supply gas shut off valve.

3Disconnect supply gas line to water heater.

4Remove 3 gas valve mounting screws - 5/32” hex head machine screws. Support gas valve body when removing last screw. Long T handle hex wrenches (8-10”) will save considerable time when removing/installing the gas valve.

5Carefully lift gas valve body off of flange connection on Venturi.

6Gas orifice and gasket are now accessible.

Natural Gas Orifice

0.191”

Propane Gas Orifice

0.162”

 

 

 

 

Gasket

Orifice

 

 

Technical Literature Department

15 of 52

Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Service Warning Qualifications Qualified Service AgentImportant Service Reminder Tools Required Closed Water Systems Thermal ExpansionAIR Requirements Contaminated AIRVenting Maximum Equivalent Length RequirementsService Notes Venting Pipe Size RequirementsMaximum Elbow Requirements Number Maximum Pipe Elbows Length Feet MetersService Notes Electrical VAC 1Ø Power SupplyCorrectly Wired Outlet Electrical RequirementsHOW IT Works Internal ViewService Notes Blower BlowerService Notes Burner Flame Sensor BurnerBurner & Blower Removal On NextService Notes Blower Flange & Blower Adapter Gaskets Burner/Blower RemovalVenturi BlowerGas Valve Removal GAS ValveGasket Orifice GAS Pressure Testing Service Notes Checking Gas PressuresGAS Pressures Service Notes Gas Pressure AdjustmentGas Pressures AIR Pressure Switches Normal State Activated StateBlocked Intake Switch Blower Prover SwitchBlocked Exhaust Switch AIR Pressure Switch Operation Blower Prover FailureNormal State Test AIR Pressure Switch TestingOperational State Test Pressure Test Air Pressure Switch ParametersBlower Prover Blocked Intake Blocked Exhaust Page Measuring Flame Sensing Current Flame Sensing TestFlame Sensor Service Notes Hot Surface Igniters Igniter Current TestControl System Features IntroductionService Notes Button Pad Ribbon Cable UIMCommercial & Residential Product Differences Discreet Menu Contact InformationService Note Sequence of Operation Display Desktop ScreenStatus Icons Status Icon DescriptionOperational States Modes State DescriptionOperating SET Point Adjustment Action DisplayControl System Menus ECO Service Notes CCB Replacement CCBJ10 J13 J15 J11 J16 Socket IdentificationJ3 Socket 120 VAC Power Supply J1 Socket TransformerJ2 Socket 120 VAC To Blower PIN # DescriptionRetry Ext Use Yes Input Type Tstat OpenWiring Diagram Service Notes Polarity & GroundSequence of Operation YESResetting the control system Important Service ReminderRough Starting Rough Operation Note Heater Status MenuControl System Unresponsive UIM Display Is BlankUIM is Inoperable Displayed Message CHECK/REPAIR CONDITION/INDICATESFault Messages AC ReversedFlame Probe Short Upper Probe ShortFlame Detect Error Energy Cut Out ECOBlocked Inlet Blocked Exhaust Vent Blower Prover Open Perform ALL These Tests with PowerTurned on and a Call for Heat Active Low Igniter Current Ignition Failure Rough Starting Rough Operation NoteCheck for 24 VAC to the Gas Valve solenoid coil Gas Valve Failure Communication FailureTennessee Waltz Parkway Ashland City, TN