State Industries GP650HTPDT, SHE50-100PE, SHE50-100NE manual Closed Water Systems, Thermal Expansion

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ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

INSTALLATION CONSIDERATIONS

INSTRUCTION MANUAL

Installation information given in this Service Manual is not a complete installation instruction. Installation information covered in this Service Manual has a limited focus as it applies to servicing. This Service Manual does not replace or supersede the Instruction Manual that came with the water heater. Always refer to the Instruction Manual that came with the water heater for complete installation instructions.

If the instruction Manual that came with the water heater is not on hand copies can be obtained from the manufacturers web site or by calling the technical support phone number shown on the water heater labeling.

CLOSED WATER SYSTEMS

Water supply systems may, because of code requirements or such conditions as high line pressure, among others, have installed devices such as pressure reducing valves, check valves, and back flow preventers. Devices such as these cause the water system to be a closed system.

Virtually all commercial and most residential water supply systems are closed systems today. Closed water systems will experience thermal expansion which, if not controlled with a properly installed and sized thermal expansion tank, can cause premature failure (leakage) of the water heater. Water heater failure (leakage) on closed systems where there is not a thermal expansion tank installed is not covered under the limited warranty.

THERMAL EXPANSION

As water is heated, it expands (thermal expansion). In a closed system the volume of water will grow when it is heated. As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not covered under the limited warranty. Thermal expansion can also cause intermittent temperature-pressure relief valve operation: water discharged from the valve due to excessive pressure build up. This condition is not covered under the limited warranty. The temperature-pressure relief valve is not intended for the constant relief of thermal expansion.

A properly sized thermal expansion tank should be installed on all closed systems to control the harmful effects of thermal expansion.

Technical Literature Department

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Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Important Service Reminder Qualifications Qualified Service AgentService Warning Tools Required Thermal Expansion Closed Water SystemsContaminated AIR AIR RequirementsMaximum Equivalent Length Requirements VentingPipe Size Requirements Service Notes VentingMaximum Elbow Requirements Number Maximum Pipe Elbows Length Feet MetersVAC 1Ø Power Supply Service Notes ElectricalCorrectly Wired Outlet Electrical RequirementsInternal View HOW IT WorksBlower Service Notes BlowerBurner Service Notes Burner Flame SensorOn Next Burner & Blower RemovalBurner/Blower Removal Service Notes Blower Flange & Blower Adapter GasketsBlower VenturiGasket Orifice GAS ValveGas Valve Removal Service Notes Checking Gas Pressures GAS Pressure TestingGas Pressures Service Notes Gas Pressure AdjustmentGAS Pressures Normal State Activated State AIR Pressure SwitchesBlocked Exhaust Switch Blower Prover SwitchBlocked Intake Switch Blower Prover Failure AIR Pressure Switch OperationOperational State Test AIR Pressure Switch TestingNormal State Test Blower Prover Blocked Intake Blocked Exhaust Air Pressure Switch ParametersPressure Test Page Flame Sensor Flame Sensing TestMeasuring Flame Sensing Current Igniter Current Test Service Notes Hot Surface IgnitersIntroduction Control System FeaturesUIM Service Notes Button Pad Ribbon CableDiscreet Menu Contact Information Commercial & Residential Product DifferencesDesktop Screen Service Note Sequence of Operation DisplayStatus Icon Description Status IconsState Description Operational States ModesAction Display Operating SET Point AdjustmentControl System Menus ECO CCB Service Notes CCB ReplacementSocket Identification J10 J13 J15 J11 J16J1 Socket Transformer J3 Socket 120 VAC Power SupplyJ2 Socket 120 VAC To Blower PIN # DescriptionExt Use Yes Input Type Tstat Open RetryService Notes Polarity & Ground Wiring DiagramYES Sequence of OperationImportant Service Reminder Resetting the control systemRough Starting Rough Operation Note Heater Status MenuUIM Display Is Blank Control System UnresponsiveUIM is Inoperable Displayed Message CHECK/REPAIR CONDITION/INDICATESAC Reversed Fault MessagesUpper Probe Short Flame Probe ShortEnergy Cut Out ECO Flame Detect ErrorBlocked Inlet Blocked Exhaust Vent Turned on and a Call for Heat Active Perform ALL These Tests with PowerBlower Prover Open Low Igniter Current Rough Starting Rough Operation Note Ignition FailureCheck for 24 VAC to the Gas Valve solenoid coil Communication Failure Gas Valve FailureTennessee Waltz Parkway Ashland City, TN