State Industries SHE50-100PE, SHE50-100NE AIR Pressure Switch Operation, Blower Prover Failure

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ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

AIR PRESSURE SWITCH OPERATION

The control system monitors the “state” of the air pressure switches individually through three separate circuits (see wiring on diagram page 39). The “state” of the switch refers to whether the switch contacts are open or closed. See the construction drawings on page 18.

Before each call for heat begins, before the blower starts, the control system performs a diagnostic test. During this test the control system checks the air pressure switches. The switches must be in their correct normal state at this point.

The Blower Prover is a normally open switch and the Blocked Intake/Exhaust switches are normally closed. If the Blower Prover is not verified open or the Blocked Intake/Exhaust switches are not verified closed during this test; the control system would lock out and display a fault message indicating which pressure switch had caused the fault condition. IE:

“Blower Prover Failure.”

After the blower starts the Blower Prover switch contacts must activate (close) for the water heater to continue in the Sequence of Operation (see page 40). If the Blower Prover switch contacts do not close after the blower starts, the control system would lock out and display a fault message; IE: “Blower Prover Open.”

Blower Prover

Normal State

Activated State

Air Pressure Switch

(contacts open - before blower starts)

(contacts closed - after blower starts)

 

Normally open contacts,

close on a rise in pressure.

The Blocked Intake and Blocked Exhaust switches must remain closed at all times. If the control system senses the contacts of either of these switches are open it will lock out and display a fault message; IE “Blocked Inlet” or “Blocked Exhaust Vent”

Technical Literature Department

20 of 52

Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Qualifications Qualified Service Agent Service WarningImportant Service Reminder Tools Required Thermal Expansion Closed Water SystemsContaminated AIR AIR RequirementsMaximum Equivalent Length Requirements VentingPipe Size Requirements Service Notes VentingMaximum Elbow Requirements Number Maximum Pipe Elbows Length Feet MetersVAC 1Ø Power Supply Service Notes ElectricalCorrectly Wired Outlet Electrical RequirementsInternal View HOW IT WorksBlower Service Notes BlowerBurner Service Notes Burner Flame SensorOn Next Burner & Blower RemovalBurner/Blower Removal Service Notes Blower Flange & Blower Adapter GasketsBlower VenturiGAS Valve Gas Valve RemovalGasket Orifice Service Notes Checking Gas Pressures GAS Pressure TestingService Notes Gas Pressure Adjustment GAS PressuresGas Pressures Normal State Activated State AIR Pressure SwitchesBlower Prover Switch Blocked Intake SwitchBlocked Exhaust Switch Blower Prover Failure AIR Pressure Switch OperationAIR Pressure Switch Testing Normal State TestOperational State Test Air Pressure Switch Parameters Pressure TestBlower Prover Blocked Intake Blocked Exhaust Page Flame Sensing Test Measuring Flame Sensing CurrentFlame Sensor Igniter Current Test Service Notes Hot Surface IgnitersIntroduction Control System FeaturesUIM Service Notes Button Pad Ribbon CableDiscreet Menu Contact Information Commercial & Residential Product DifferencesDesktop Screen Service Note Sequence of Operation DisplayStatus Icon Description Status IconsState Description Operational States ModesAction Display Operating SET Point AdjustmentControl System Menus ECO CCB Service Notes CCB ReplacementSocket Identification J10 J13 J15 J11 J16J1 Socket Transformer J3 Socket 120 VAC Power SupplyJ2 Socket 120 VAC To Blower PIN # DescriptionExt Use Yes Input Type Tstat Open RetryService Notes Polarity & Ground Wiring DiagramYES Sequence of OperationImportant Service Reminder Resetting the control systemRough Starting Rough Operation Note Heater Status MenuUIM Display Is Blank Control System UnresponsiveUIM is Inoperable Displayed Message CHECK/REPAIR CONDITION/INDICATESAC Reversed Fault MessagesUpper Probe Short Flame Probe ShortEnergy Cut Out ECO Flame Detect ErrorBlocked Inlet Blocked Exhaust Vent Perform ALL These Tests with Power Blower Prover OpenTurned on and a Call for Heat Active Low Igniter Current Rough Starting Rough Operation Note Ignition FailureCheck for 24 VAC to the Gas Valve solenoid coil Communication Failure Gas Valve FailureTennessee Waltz Parkway Ashland City, TN