State Industries SHE50-100PE, SHE50-100NE, GP650HTPDT manual Introduction, Control System Features

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ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

CONTROL SYSTEM

INTRODUCTION

This portion of the service manual will cover the control system. The control system includes several components: a UIM (User Interface Module), a CCB (Central Control Board), and an Overlay/Button Pad. More information on these components will be given in the pages that follow.

Control System Features

Advanced Diagnostics: Plain english text based diagnostic information (fault messages) on board to help equipment owners accurately describe the reason for a given lock out condition and service technicians quickly and accurately service the water heater.

Fault History Screen: Will retain a 9 event history of fault messages with a time stamp. This will help diagnose load and/or environmental conditions that may be contributing to a problem with operation or a lock-out.

Fault Occurrence Screen: Will keep a running total of how many times each lock out/fault condition has occurred since the water heater was first installed. This is valuable information for a service technician when trying to determine root causes for service problems.

Help Screens: Text based operational information to help the user understand how to change settings, navigate the menu screens and what the various icons and displayed items mean.

EMI / RFI Filtering: Built into all control system circuit boards. (EMI = Electro Magnetic Interference, RFI = Radio Frequency Interference) Helps prevent or eliminate erratic operation caused by EMI/RFI.

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Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Qualifications Qualified Service Agent Service WarningImportant Service Reminder Tools Required Thermal Expansion Closed Water SystemsContaminated AIR AIR RequirementsMaximum Equivalent Length Requirements VentingNumber Maximum Pipe Elbows Length Feet Meters Service Notes VentingPipe Size Requirements Maximum Elbow RequirementsElectrical Requirements Service Notes ElectricalVAC 1Ø Power Supply Correctly Wired OutletInternal View HOW IT WorksBlower Service Notes BlowerBurner Service Notes Burner Flame SensorOn Next Burner & Blower RemovalBurner/Blower Removal Service Notes Blower Flange & Blower Adapter GasketsBlower VenturiGAS Valve Gas Valve RemovalGasket Orifice Service Notes Checking Gas Pressures GAS Pressure TestingService Notes Gas Pressure Adjustment GAS PressuresGas Pressures Normal State Activated State AIR Pressure SwitchesBlower Prover Switch Blocked Intake SwitchBlocked Exhaust Switch Blower Prover Failure AIR Pressure Switch OperationAIR Pressure Switch Testing Normal State TestOperational State Test Air Pressure Switch Parameters Pressure TestBlower Prover Blocked Intake Blocked Exhaust Page Flame Sensing Test Measuring Flame Sensing CurrentFlame Sensor Igniter Current Test Service Notes Hot Surface IgnitersIntroduction Control System FeaturesUIM Service Notes Button Pad Ribbon CableDiscreet Menu Contact Information Commercial & Residential Product DifferencesDesktop Screen Service Note Sequence of Operation DisplayStatus Icon Description Status IconsState Description Operational States ModesAction Display Operating SET Point AdjustmentControl System Menus ECO CCB Service Notes CCB ReplacementSocket Identification J10 J13 J15 J11 J16PIN # Description J3 Socket 120 VAC Power SupplyJ1 Socket Transformer J2 Socket 120 VAC To BlowerExt Use Yes Input Type Tstat Open RetryService Notes Polarity & Ground Wiring DiagramYES Sequence of OperationHeater Status Menu Resetting the control systemImportant Service Reminder Rough Starting Rough Operation NoteDisplayed Message CHECK/REPAIR CONDITION/INDICATES Control System UnresponsiveUIM Display Is Blank UIM is InoperableAC Reversed Fault MessagesUpper Probe Short Flame Probe ShortEnergy Cut Out ECO Flame Detect ErrorBlocked Inlet Blocked Exhaust Vent Perform ALL These Tests with Power Blower Prover OpenTurned on and a Call for Heat Active Low Igniter Current Rough Starting Rough Operation Note Ignition FailureCheck for 24 VAC to the Gas Valve solenoid coil Communication Failure Gas Valve FailureTennessee Waltz Parkway Ashland City, TN