State Industries GP650HTPDT, SHE50-100PE, SHE50-100NE manual Service Notes Blower

Page 11

ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

BLOWER

The blower is an assembly consisting of the blower housing, motor and an integrated VFD (variable frequency drive). Blower operation is controlled by the CCB (central control board - page 35). The CCB sends 120 VAC to the Blower/VFD assembly high voltage 3 pin socket. The CCB also sends a PWM (pulse width modulation) signal to the Blower/VFD assembly low voltage 5 pin socket.

The PWM signal is a digital instruction sent to the VFD instructing it to start, stop, and control blower speed. The VFD powers the blower motor directly. The VFD also varies the frequency (Hz) of the power it sends to the blower motor which in turn controls blower speed. Higher frequency = faster blower speed, lower frequency = slower blower speed.

Service Notes - Blower

The PWM signal plug MUST remain plugged in to the 5 pin socket on the blower assembly at all times. Removing this plug will cause the blower to accelerate and the Btu/hr input of the water heater to increase to a much higher rate. This may cause damage to the water heater.

Blower Housing

Low Voltage PWM 5 Pin Socket

Blower Motor / VFD Assembly

High Voltage 120 VAC 3 Pin Socket

Technical Literature Department

10 of 52

Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

Image 11
Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Important Service Reminder Qualifications Qualified Service AgentService Warning Tools Required Thermal Expansion Closed Water SystemsContaminated AIR AIR RequirementsMaximum Equivalent Length Requirements VentingNumber Maximum Pipe Elbows Length Feet Meters Service Notes VentingPipe Size Requirements Maximum Elbow RequirementsElectrical Requirements Service Notes ElectricalVAC 1Ø Power Supply Correctly Wired OutletInternal View HOW IT WorksBlower Service Notes BlowerBurner Service Notes Burner Flame SensorOn Next Burner & Blower RemovalBurner/Blower Removal Service Notes Blower Flange & Blower Adapter GasketsBlower VenturiGasket Orifice GAS ValveGas Valve Removal Service Notes Checking Gas Pressures GAS Pressure TestingGas Pressures Service Notes Gas Pressure AdjustmentGAS Pressures Normal State Activated State AIR Pressure SwitchesBlocked Exhaust Switch Blower Prover SwitchBlocked Intake Switch Blower Prover Failure AIR Pressure Switch OperationOperational State Test AIR Pressure Switch TestingNormal State Test Blower Prover Blocked Intake Blocked Exhaust Air Pressure Switch ParametersPressure Test Page Flame Sensor Flame Sensing TestMeasuring Flame Sensing Current Igniter Current Test Service Notes Hot Surface IgnitersIntroduction Control System FeaturesUIM Service Notes Button Pad Ribbon CableDiscreet Menu Contact Information Commercial & Residential Product DifferencesDesktop Screen Service Note Sequence of Operation DisplayStatus Icon Description Status IconsState Description Operational States ModesAction Display Operating SET Point AdjustmentControl System Menus ECO CCB Service Notes CCB ReplacementSocket Identification J10 J13 J15 J11 J16PIN # Description J3 Socket 120 VAC Power SupplyJ1 Socket Transformer J2 Socket 120 VAC To BlowerExt Use Yes Input Type Tstat Open RetryService Notes Polarity & Ground Wiring DiagramYES Sequence of OperationHeater Status Menu Resetting the control systemImportant Service Reminder Rough Starting Rough Operation NoteDisplayed Message CHECK/REPAIR CONDITION/INDICATES Control System UnresponsiveUIM Display Is Blank UIM is InoperableAC Reversed Fault MessagesUpper Probe Short Flame Probe ShortEnergy Cut Out ECO Flame Detect ErrorBlocked Inlet Blocked Exhaust Vent Turned on and a Call for Heat Active Perform ALL These Tests with PowerBlower Prover Open Low Igniter Current Rough Starting Rough Operation Note Ignition FailureCheck for 24 VAC to the Gas Valve solenoid coil Communication Failure Gas Valve FailureTennessee Waltz Parkway Ashland City, TN