State Industries SHE50-100NE, SHE50-100PE, GP650HTPDT manual Burner & Blower Removal, On Next

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ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

BURNER (CONT)

Burner & Blower Removal

The burner should be removed and inspected whenever service is being performed for rough operation or ignition failure. Radial fire burners like the one used on this water heater can trap debris, see Service Notes - Venting on page 7.

The following images illustrate the burner removal procedure. Long T handle hex wrenches (8-10”) will save considerable time when removing/installing the burner & blower.

Blower Prover Sensing Tube

1/8” Hex Machine Screws

Blower Flange

BLOWER/BURNER REMOVAL PROCEDURE

1Ensure power to the water heater is turned off.

2The blower assembly must be removed first.

3Disconnect the two wiring plugs from the blower assembly sockets (see Service Notes - Blower page 10).

4Disconnect the Blower Prover air pressure switch sensing tube.

5Remove 4 blower flange mounting screws - 1/8” hex. Using long T handle hex wrench will save considerable time.Do not over tighten when reinstalling - torque should not exceed 40 inch lbs.

Flame Sensor

Blower Flange

6Remove the blower assembly from the blower adapter.

7Remove the blower flange gasket. Gasket may be reused if not damaged or showing signs of excessive wear.

8Remove the flame sensor - 1 Phillips head screw.

CONTINUED ON NEXT PAGE

Blower Flange Gasket

Blower Adapter

Technical Literature Department

12 of 52

Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Service Warning Qualifications Qualified Service AgentImportant Service Reminder Tools Required Thermal Expansion Closed Water SystemsContaminated AIR AIR RequirementsMaximum Equivalent Length Requirements VentingPipe Size Requirements Service Notes VentingMaximum Elbow Requirements Number Maximum Pipe Elbows Length Feet MetersVAC 1Ø Power Supply Service Notes ElectricalCorrectly Wired Outlet Electrical RequirementsInternal View HOW IT WorksBlower Service Notes BlowerBurner Service Notes Burner Flame SensorOn Next Burner & Blower RemovalBurner/Blower Removal Service Notes Blower Flange & Blower Adapter GasketsBlower VenturiGas Valve Removal GAS ValveGasket Orifice Service Notes Checking Gas Pressures GAS Pressure TestingGAS Pressures Service Notes Gas Pressure AdjustmentGas Pressures Normal State Activated State AIR Pressure SwitchesBlocked Intake Switch Blower Prover SwitchBlocked Exhaust Switch Blower Prover Failure AIR Pressure Switch OperationNormal State Test AIR Pressure Switch TestingOperational State Test Pressure Test Air Pressure Switch ParametersBlower Prover Blocked Intake Blocked Exhaust Page Measuring Flame Sensing Current Flame Sensing TestFlame Sensor Igniter Current Test Service Notes Hot Surface IgnitersIntroduction Control System FeaturesUIM Service Notes Button Pad Ribbon CableDiscreet Menu Contact Information Commercial & Residential Product DifferencesDesktop Screen Service Note Sequence of Operation DisplayStatus Icon Description Status IconsState Description Operational States ModesAction Display Operating SET Point AdjustmentControl System Menus ECO CCB Service Notes CCB ReplacementSocket Identification J10 J13 J15 J11 J16J1 Socket Transformer J3 Socket 120 VAC Power SupplyJ2 Socket 120 VAC To Blower PIN # DescriptionExt Use Yes Input Type Tstat Open RetryService Notes Polarity & Ground Wiring DiagramYES Sequence of OperationImportant Service Reminder Resetting the control systemRough Starting Rough Operation Note Heater Status MenuUIM Display Is Blank Control System UnresponsiveUIM is Inoperable Displayed Message CHECK/REPAIR CONDITION/INDICATESAC Reversed Fault MessagesUpper Probe Short Flame Probe ShortEnergy Cut Out ECO Flame Detect ErrorBlocked Inlet Blocked Exhaust Vent Blower Prover Open Perform ALL These Tests with PowerTurned on and a Call for Heat Active Low Igniter Current Rough Starting Rough Operation Note Ignition FailureCheck for 24 VAC to the Gas Valve solenoid coil Communication Failure Gas Valve FailureTennessee Waltz Parkway Ashland City, TN