State Industries SHE50-100NE, SHE50-100PE, GP650HTPDT manual Tools Required

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ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

INSTRUCTION MANUAL

Have a copy of the Instruction Manual that came with the water heater on hand for the correct model water heater you are working with before servicing.

Installation information given in this Service Manual is not a complete installation instruction. Installation information covered in this Service Manual has a limited focus as it applies to servicing. This Service Manual does not replace or supersede the Instruction Manual that came with the water heater. Always refer to the Instruction Manual that came with the water heater for complete installation instructions.

If the Instruction Manual is not on hand copies can be obtained from the manufacturers web site or by calling the technical support phone number shown on the water heater labeling.

TOOLS REQUIRED

Instruction Manual that came with the water heater.

All tools common to installation and service of commercial water heaters such as hand tools, torch, pipe wrenches etc.

Long (8-10”) T handle SAE hex (allen key) wrenches including 5/32”, 1/8” and 1/4” - for blower, burner, and gas valve removal and installation.

Two digital manometers range -20.00 to +20.00" W.C., resolution - 0.01" W.C. Recommend UEI model EM200 or equivalent. Required to test performance of air pressure switches. Also used to measure low pressure supply gas and manifold gas pressure.

Digital Multi Meter DMM; recommend Fieldpiece HS36, Fluke 187, UEI DL289 or equivalent capable of measuring:

AC/DC Voltage

AC Frequency (Hz)

Ohms

DC micro amps µA (flame sensing current)

AC amp meter- recommend UEI model DL289 or equivalent.

120 VAC household outlet tester (see Service Notes Electrical page 8)

Technical Literature Department

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Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Service Warning Qualifications Qualified Service AgentImportant Service Reminder Tools Required Closed Water Systems Thermal ExpansionAIR Requirements Contaminated AIRVenting Maximum Equivalent Length RequirementsService Notes Venting Pipe Size RequirementsMaximum Elbow Requirements Number Maximum Pipe Elbows Length Feet MetersService Notes Electrical VAC 1Ø Power SupplyCorrectly Wired Outlet Electrical RequirementsHOW IT Works Internal ViewService Notes Blower BlowerService Notes Burner Flame Sensor BurnerBurner & Blower Removal On NextService Notes Blower Flange & Blower Adapter Gaskets Burner/Blower RemovalVenturi BlowerGas Valve Removal GAS ValveGasket Orifice GAS Pressure Testing Service Notes Checking Gas PressuresGAS Pressures Service Notes Gas Pressure AdjustmentGas Pressures AIR Pressure Switches Normal State Activated StateBlocked Intake Switch Blower Prover SwitchBlocked Exhaust Switch AIR Pressure Switch Operation Blower Prover FailureNormal State Test AIR Pressure Switch TestingOperational State Test Pressure Test Air Pressure Switch ParametersBlower Prover Blocked Intake Blocked Exhaust Page Measuring Flame Sensing Current Flame Sensing TestFlame Sensor Service Notes Hot Surface Igniters Igniter Current TestControl System Features IntroductionService Notes Button Pad Ribbon Cable UIMCommercial & Residential Product Differences Discreet Menu Contact InformationService Note Sequence of Operation Display Desktop ScreenStatus Icons Status Icon DescriptionOperational States Modes State DescriptionOperating SET Point Adjustment Action DisplayControl System Menus ECO Service Notes CCB Replacement CCBJ10 J13 J15 J11 J16 Socket IdentificationJ3 Socket 120 VAC Power Supply J1 Socket TransformerJ2 Socket 120 VAC To Blower PIN # DescriptionRetry Ext Use Yes Input Type Tstat OpenWiring Diagram Service Notes Polarity & GroundSequence of Operation YESResetting the control system Important Service ReminderRough Starting Rough Operation Note Heater Status MenuControl System Unresponsive UIM Display Is BlankUIM is Inoperable Displayed Message CHECK/REPAIR CONDITION/INDICATESFault Messages AC ReversedFlame Probe Short Upper Probe ShortFlame Detect Error Energy Cut Out ECOBlocked Inlet Blocked Exhaust Vent Blower Prover Open Perform ALL These Tests with PowerTurned on and a Call for Heat Active Low Igniter Current Ignition Failure Rough Starting Rough Operation NoteCheck for 24 VAC to the Gas Valve solenoid coil Gas Valve Failure Communication FailureTennessee Waltz Parkway Ashland City, TN