State Industries GP650HTPDT, SHE50-100PE, SHE50-100NE Gas Valve Failure, Communication Failure

Page 53

ULTRA HIGH EFFICIENCY POWER VENT/POWER DIRECT VENT - SERVICE MANUAL

FAULT MESSAGES (CONT)

DISPLAYED MESSAGE

CHECK/REPAIR

CONDITION/INDICATES

 

 

 

“Gas Valve Failure”

• Turn off power - check all wiring and connectors

 

between the CCB’s J6 Socket (page 35) pins 2

The control system has not detected any current

& 15 and the Gas Valve’s solenoid coil. Repair/

replace anything worn or damaged as neces-

through the gas valve after it has been energized.

sary.

 

 

• Perform close visual inspection of the pins

 

inside the CCB J6 plug and socket - ensure

 

plugs and sockets are mating properly and pro-

 

viding good contact. Repair/replace anything

 

worn or damaged as necessary.

 

• Turn off power - disconnect the Gas Valve wir-

 

ing plug on top of the Gas Valve solenoid coil.

 

Check Gas Valve solenoid coil resistance with

 

an ohm meter at the solenoid coil terminals.

 

Normal resistance is approximately 7 million

 

ohms. If the Gas Valve solenoid coil is an open

 

circuit - replace the Gas Valve.

 

• Check for 24 VAC at CCB’s J6 Socket pins 2 &

 

15 during the Ignition Activation operating state

 

(the Gas Valve status icon will be visible on the

 

UIM display during this period.

 

• Call the technical support phone number shown

 

on the water heater labeling for further assis-

 

tance if the problem has not been corrected

 

after performing the procedures outlined here.

 

 

“Communication Failure”

• Turn off power - check the communication cable

 

connections between the J2 Socket on the UIM

Loss of communication between the CCB and the

circuit board (page 27) and the CCB J16 Port

(page 35).

UIM.

• Try a new communication cable (standard cate-

 

 

gory V network cable) between the CCB and the

 

UIM.

 

• Call the technical support phone number shown

 

on the water heater labeling for further assis-

 

tance if the problem has not been corrected

 

after performing the procedures outlined here.

 

 

Technical Literature Department

52 of 52

Ashland City, TN © 2008

Servicing should only be performed by a Qualified Service Agent

 

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Contents Service Handbook Ultra High Efficiency Power VENT/POWER Direct Vent Important Service Reminder Qualifications Qualified Service AgentService Warning Tools Required Thermal Expansion Closed Water SystemsContaminated AIR AIR RequirementsMaximum Equivalent Length Requirements VentingPipe Size Requirements Service Notes VentingMaximum Elbow Requirements Number Maximum Pipe Elbows Length Feet MetersVAC 1Ø Power Supply Service Notes ElectricalCorrectly Wired Outlet Electrical RequirementsInternal View HOW IT WorksBlower Service Notes BlowerBurner Service Notes Burner Flame SensorOn Next Burner & Blower RemovalBurner/Blower Removal Service Notes Blower Flange & Blower Adapter GasketsBlower VenturiGasket Orifice GAS ValveGas Valve Removal Service Notes Checking Gas Pressures GAS Pressure TestingGas Pressures Service Notes Gas Pressure AdjustmentGAS Pressures Normal State Activated State AIR Pressure SwitchesBlocked Exhaust Switch Blower Prover SwitchBlocked Intake Switch Blower Prover Failure AIR Pressure Switch OperationOperational State Test AIR Pressure Switch TestingNormal State Test Blower Prover Blocked Intake Blocked Exhaust Air Pressure Switch ParametersPressure Test Page Flame Sensor Flame Sensing TestMeasuring Flame Sensing Current Igniter Current Test Service Notes Hot Surface IgnitersIntroduction Control System FeaturesUIM Service Notes Button Pad Ribbon CableDiscreet Menu Contact Information Commercial & Residential Product DifferencesDesktop Screen Service Note Sequence of Operation DisplayStatus Icon Description Status IconsState Description Operational States ModesAction Display Operating SET Point AdjustmentControl System Menus ECO CCB Service Notes CCB ReplacementSocket Identification J10 J13 J15 J11 J16J1 Socket Transformer J3 Socket 120 VAC Power SupplyJ2 Socket 120 VAC To Blower PIN # DescriptionExt Use Yes Input Type Tstat Open RetryService Notes Polarity & Ground Wiring DiagramYES Sequence of OperationImportant Service Reminder Resetting the control systemRough Starting Rough Operation Note Heater Status MenuUIM Display Is Blank Control System UnresponsiveUIM is Inoperable Displayed Message CHECK/REPAIR CONDITION/INDICATESAC Reversed Fault MessagesUpper Probe Short Flame Probe ShortEnergy Cut Out ECO Flame Detect ErrorBlocked Inlet Blocked Exhaust Vent Turned on and a Call for Heat Active Perform ALL These Tests with PowerBlower Prover Open Low Igniter Current Rough Starting Rough Operation Note Ignition FailureCheck for 24 VAC to the Gas Valve solenoid coil Communication Failure Gas Valve FailureTennessee Waltz Parkway Ashland City, TN