Sterling 30RA010-055 manual Legend For Fig

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LEGEND FOR FIG. 1-6

T10 — REMOTE SPACE TEMPERATURE SENSOR OR DUAL LEAVING WATER TEMPERATURE SENSOR —

One of two inputs can be connected to TB5-5 and TB5-6. See appropriate sensor below.

T10 — Remote Space Temperature Sensor — Sensor T10 (part no. 33ZCT55SPT) is an accessory sensor that is remotely mounted in the controlled space and used for space tempera- ture reset. The sensor should be installed as a wall-mounted thermostat would be (in the conditioned space where it will not be subjected to either a cooling or heating source or direct exposure to sunlight, and 4 to 5 ft above the floor).

Space temperature sensor wires are to be connected to terminals in the unit main control box. The space temperature sensor includes a terminal block (SEN) and a RJ11 female connector. The RJ11 connector is used access into the Sterlco Comfort Network (SCN) at the sensor.

To connect the space temperature sensor (Fig. 9):

1.Using a 20 AWG twisted pair conductor cable rated for the application, connect 1 wire of the twisted pair to one SEN terminal and connect the other wire to the other SEN terminal located under the cover of the space temperature sensor.

2.Connect the other ends of the wires to terminals 5 and 6 on TB5 located in the unit control box.

Units on the SCN can be monitored from the space at the sensor through the RJ11 connector, if desired. To wire the RJ11 connector into the SCN (Fig. 10):

IMPORTANT: The cable selected for the RJ11 connector wiring MUST be identical to the SCN communication bus wire used for the entire network. Refer to Table 5 for acceptable wiring.

1.Cut the SCN wire and strip ends of the red (+), white (ground), and black (–) conductors. (If another wire color scheme is used, strip ends of appropriate wires.)

2.Insert and secure the red (+) wire to terminal 5 of the space temperature sensor terminal block.

3.Insert and secure the white (ground) wire to terminal 4 of the space temperature sensor.

4.Insert and secure the black (–) wire to terminal 2 of the space temperature sensor.

5.Connect the other end of the communication bus cable to the remainder of the SCN communication bus.

T10 — Dual Leaving Water Temperature Sensor — For dual chiller applications (parallel only are supported), connect the dual chiller leaving fluid temperature sensor (5 kther- mistor, Sterling part no. HH79NZ029) to the space temperature input of the Master chiller. If space temperature is required for reset applications, connect the sensor to the Slave chiller and configure the slave chiller to broadcast the value to the Master chiller.

LEGEND FOR FIG. 1-6

ALMR

Alarm Relay

BR

Boiler Relay

CContactor, Compressor

CB

Circuit Breaker

CCB

Compressor Circuit Breaker

CHC

Cooler/Pump Heater Contactor

COMP

Compressor

CWFS

Chilled Water Flow Switch

CWP

Chilled Water Pump

DPT

Discharge Pressure Transducer

EMM

Energy Management

FIOP

factory Installed Option

FM

Fan Motor

GND

Ground

HPS

High-Pressure Switch

HR

Heat Relay

ICP

Inrush Current Protection

IP

Internal Protection Thermostat

LWT

Leaving Water Temperature

MBB

Main Base Board

MLV

Minimum Load Valve

MS

Manual Starter

OAT

Outdoor-Air Thermistor

OL

Overload

RRelay

SPT

Suction Pressure Transducer

SW

Switch

TThermistor

TB

Terminal Block

TNKR

Storage Tank Heater Relay

TRAN

Transformer

 

Terminal Block

 

Terminal (Unmarked)

 

Terminal (Marked)

 

Splice

 

Factory Wiring

 

Field Wiring

 

Accessory or Option Wiring

 

To indicate common potential only;

 

not to represent wiring.

5

Image 5
Contents SAFETY CONSIDERATIONS GENERAL CONTENTSControl Module Communication MAJOR SYSTEM COMPONENTSSterlco Comfort Network SCN Interface — Table 1 — Unit SizesTable 5 - SCN Communication Bus Wiring Table 3 — Status SwitchesTable 2 — Thermistor Designations Table 4 - Output RelaysLEGEND FOR FIG. Page Page 30RA010-018AQUA SNAP Fig. 3 — Wiring Schematic 30RA010-018SEE NOTE SEE NOTE AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATICFig. 3 - Wiring Schematic 30RA010-018cont 30RA022-030AQUA SNAP Fig. 4 - Wiring Schematic 30RA022-030AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 4 - Wiring Schematic 30RA022-030cont30RA032-040AQUA SNAP Fig. 5 — Wiring Schematic 30RA032-040AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 5 — Wiring Schematic 30RA032-040cont30RA042-055AQUA SNAP Fig. 6 — Wiring Schematic 30RA042-055AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 6 — Wiring Schematic 30RA042-055contESCAPEENTER Fig. 7 — Main Base BoardREMOTE CONTACT SW1 OFF ENABLE OFF SW2 ON MODEFig. 9 — Typical Space Temperature Sensor Wiring CEPL130351 Fig. 11 - Energy Management Module100/100 Fig. 12 — Deadband Multiplier Fig. 14 — 30RA Condenser Fan Sequence Fig. 13 — Operating Envelope forR-22Maneurop Compressor Cooling Set Point Select and control circuit power must be on Service Test See Table 11 — Both main powerTable 8 — Control Methods and Cooling Set Points Fig. 16 — Scrolling Marquee DisplayOptional Factory-InstalledHydronic Package — •Cooler Pump Control CPC Configuration, OPT1 ON Table 9 — Marquee Display Menu Structure Fig. 17 — Dual Chiller Thermistor LocationTable 10 — Run Status Mode and Sub-ModeDirectory SUB-MODE Table 12 - Temperature Mode and Sub-ModeDirectory Table 15 — Inputs Mode and Sub-ModeDirectory Table 13 — Pressure Mode and Sub-ModeDirectoryTable 14 — Set Point and Sub-ModeDirectory SUB-MODE Table 16 — Outputs Mode and Sub-ModeDirectoryKEYPAD DISPLAYKEYPAD SUB-MODEITEM DISPLAYKEYPAD SUB-MODEITEM DISPLAYTable 18 — Time Clock Mode and Sub-ModeDirectory PER.3 SUB-MODE Table 19 — Operating Mode and Sub-ModeDirectory Table 20 — Alarms Mode and Sub-ModeDirectoryITEM SUB-MODEKEYPAD ENTRY DISPLAYRSET DISP Table 23 — Operating Modes Table 25A — 4-20mA Reset Table 24 — Example of Reading and Clearing AlarmsTable 26B — Configuring Return Temperature Reset Temperature Control — No Reset Fig. 18 — Standard Chilled FluidFig. 19 — Outdoor-AirTemperature Reset Fig. 20 — Space Temperature ResetFig. 21B — Cooling Set Point 4 to 20 mA Fig. 21A — 4- to 20-mADemand LimitingTable 27 — Configuring Demand Limit TROUBLESHOOTINGand fluid tubing Table 28 — TroubleshootingRecommended that system be filled with an appro FU — Fuse GND — Ground Fig. 22 — Component Arrangement — 30RA010-030FU — Fuse GND — Ground Fig. 23 — Component Arrangement — 30RA032-040FU — Fuse GND — Ground Fig. 24 — Component Arrangement — 30RA042-055NOTES LEGEND Table 29 — Alarm and Alert Codes Table 29 - Alarm and Alert Codes cont ALARM Table 29 — Alarm and Alert Codes contALARM Table 29 — Alarm and Alert Codes contALARM Table 29 — Alarm and Alert Codes contCompressor Replacement Refer to Fig SERVICETable 30 - Unit Torque Specification Electronic ComponentsFig. 27 — Typical Compressor Mounting — All Sizes Fig. 28 — Compressor WiringFig. 29 — Compressor Location — 30RA010-030 Fig. 30 — Compressor Location — 30RA032-055Table 31 - Oil Charge Condenser Section and CoilsCheck Refrigerant Feed Components Fig. 31 — 30RA Access PanelsFig. 32 — Condenser-FanMounting Fig. 33 — Condenser-FanPosition Standard FanSwitch Fixed Table 32 — Factory Settings, High-PressureCompressor and Unit Protective Devices Check Unit SafetiesCOOLER FREEZE-UPPROTECTION TEMP TEMP For Thermistor T10 For Thermistor T10 Fig. 36 — Thermistor Connections to Main Base Board, J8 ConnectorFig. 35 — Fluid-SideTemperature Sensors T1 and T2 PROGRAMMING Mode •P51: SOFTWARE version Table 37 - Fault Codes•P50: FAULT HISTORY — Last 8 faults PARAMETERS Table 39 — Replacement Modules Minimum Loop Volume MAINTENANCEPRE-START-UP System CheckOperating Limitations Standard 30RA Units OPERATION SEQUENCETable 41 — Temperature Limits for SCN Tables A_UNIT General Unit Parameters APPENDIX ACIRCADIO Circuit A Discrete Inputs/Outputs CIRCA_AN Circuit A Analog ParametersOPTIONS Unit Parameters CIRCBDIO Circuit B Discrete Inputs/OutputsCIRCB_AN Circuit B Analog Parameters DISPLAY Marquee Display SETUP ALARMDEF Alarm Definition TableDUALCHIL Dual Chiller Configuration Settings BRODEFS Broadcast POC Definition TableOPTIONS2 Options 2 Configuration OPTIONS1 Options 1 ConfigurationSETPOINT SCHEDOVR Timed Override SetupRESETCON Temperature Reset and Demand Limit MAINTENANCE ALARMS: Maintenance DisplayUNIT DUALCHIL: Maintenance Display CURRMODS: Maintenance DisplayLOADFACT: Maintenance Display LEARNFNS Maintenance DisplayPM-STRN Maintenance Display PM-COIL:Maintenance DisplayPM-PUMP:Maintenance Display RUNTEST: Maintenance Display VERSIONS: Maintenance Display STRTHOUR Maintenance DisplayTESTMODE: Maintenance Display WSMDEFME: Maintenance Display AND MANUAL STARTERS FACTORY SETTINGS FOR COMPRESSOR, FAN, PUMPAPPENDIX B FACTORY SETTINGS FOR COMPRESSOR, FAN, PUMP AND MANUAL STARTERS contDataPort, DataLink, BAClink Object Definition APPENDIX CSETPOINT OPTIONSRemove and use for Job File I.Project Information START-UPCHECKLIST FOR 30RA LIQUID CHILLERII. Preliminary Equipment Check Design InformationStart and Operate Machine. Complete the Following III. Unit Start-UpCL-3 CL-4 Record Software Versions MODE — RUN STATUSCOMMENTS III.Unit Start-Upcont UNIT Configuration SettingsOPTIONS1 Options Configuration RSET Reset Configuration Settings OPTIONS2 Options ConfigurationIII.Unit Start-Upcont CL-6III.Unit Start-Upcont SLCT Setpoint and Ramp Load ConfigurationSETPOINT CL-7III.Unit Start-Upcont Service Test Mode and Sub-ModeDirectory