Sterling 30RA010-055 manual Appendix C, DataPort, DataLink, BAClink Object Definition

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APPENDIX C

Building Interface — The 30RAN chiller can be inter- faced with multi-vendor control systems through 3 levels of inter-operability using BAClink, DataPort™, or DataLink™ controls. BAClink controls function as a gateway between a SCN and a BACnet™ system to facilitate the passing of data from the SCN to BACnet. The Sterlco DataPort control is an interface device that allows other HVAC control systems to “read only” values in system elements connected to a SCN

communication bus. The Sterlco DataLink control is an inter- face device that allows other HVAC control systems to read and change (“read/write”) values in system elements connected to a SCN bus. Both DataPort and DataLink controls request data from a specified SCN system element and translate this data into ASCII characters off network. Information from the 30RAN chiller control to support interface are listed in the following tables.

DataPort, DataLink, BAClink Object Definition

SCN TABLE

DESCRIPTION

STATUS

UNITS

POINT

DataPort

DataLink

BAClink

NAME

 

 

 

 

 

 

 

 

GENERAL PARAMETERS

 

 

 

 

 

 

 

Control Mode

(Modes 0-9)

 

STAT

RO

RO

RO

 

Occupied

No/Yes

 

OCC

RO

RO

RO

 

SCN Chiller

Start/Stop

 

CHIL_S_S

RO

RW

RW

 

Low Sound Active

No/Yes

 

LSACTIVE

RO

RO

NA

 

Alarm State

Normal/Alert/Alarm

 

ALM

RO

RO

RO

 

Active Demand Limit

0 to 100

%

DEM_LIM

RO

RW

RW

 

Override Modes In Effect

No/Yes

 

MODE

RO

RO

NA

 

Percent Total Capacity

0 to 100

%

CAP_T

RO

RO

RO

 

Requested Stage

0 to 99

 

STAGE

RO

RO

NA

 

Active Setpoint

–20 to 70 (–28.8 to 21.1)

°F (°C)

SP

RO

RO

NA

 

Control Point

–20 to 70 (–28.8 to 21.1)

°F (°C)

CTRL_PNT

RO

RW

RW

A_UNIT

Entering Fluid Temp

snnn.n

°F (°C)

EWT

RO

RO

RO

Leaving Fluid Temp

snnn.n

°F (°C)

LWT

RO

RO

RO

 

 

Emergency Stop

Enable/Emstop

 

EMSTOP

RO

RW

RW

 

Minutes Left for Start

00:00 to 15:00

Minutes

MIN_LEFT

RO

RO

NA

 

PUMPS

 

 

 

 

 

 

 

Cooler Pump Relay 1

Off/On

 

COOLPMP1

RO

RO

NA

 

Cooler Pump Relay 2

Off/On

 

COOLPMP2

RO

RO

NA

 

Cooler Pump 1 Interlock

Open/Close

 

PMP1_FBK

RO

RO

NA

 

Cooler Pump 2 Interlock

Open/Close

 

PMP2_FBK

RO

RO

NA

 

Cooler Flow Switch

Off/On

 

COOLFLOW

RO

RO

NA

 

Lead Pump

0, 1, 2

 

LEADPUMP

RO

RO

NA

 

Rotate Cooler Pumps Now

No/Yes

 

ROT_PUMP

RO

RO

NA

 

Heat/Cool Select

Heat/Cool

 

HC_SEL

RO

RO

NA

 

CIRC. A DISCRETE OUTPUTS

 

 

 

 

 

 

 

Compressor A1 Relay

Off/On

 

K_A1_RLY

RO

RO

RO

 

Compressor A2 Relay

Off/On

 

K_A2_RLY

RO

RO

RO

CIRCADIO

Minimum Load Valve Relay

Off/On

 

MLV_RLY

RO

RO

NA

 

 

 

 

 

 

 

 

CIRC. A DISCRETE INPUTS

 

 

 

 

 

 

 

Compressor A1 Feedback

Off/On

 

K_A1_FBK

RO

RO

NA

 

Compressor A2 Feedback

Off/On

 

K_A2_FBK

RO

RO

NA

 

CIRCUIT A ANALOG VALUES

0 to 100

%

 

 

 

RO

 

Percent Total Capacity

CAPA_T

RO

RO

 

Percent Available Cap.

0 to 100

%

CAPA_A

RO

RO

RO

 

Discharge Pressure

nnn.n

PSIG (KPA)

DP_A

RO

RO

RO

CIRCA_AN

Suction Pressure

nnn.n

PSIG (KPA)

SP_A

RO

RO

RO

Calculated HP Setpoint A

nnn.n

°F (°C)

HSP_A

RO

RO

NA

 

 

Saturated Condensing Tmp

snnn.n

°F (°C)

TMP_SCTA

RO

RO

RO

 

Saturated Suction Temp

snnn.n

°F (°C)

TMP_SSTA

RO

RO

RO

 

Compr Return Gas Temp

snnn.n

°F (°C)

TMP_RGTA

RO

RO

NA

 

Suction Superheat Temp

snnn.n

dF (dC)

SH_A

RO

RO

RO

 

CIRC. B DISCRETE OUTPUTS

 

 

 

 

 

 

 

Compressor B1 Relay

Off/On

 

K_B1_RLY

RO

RO

RO

 

Compressor B2 Relay

Off/On

 

K_B2_RLY

RO

RO

RO

CIRCBDIO

Minimum Load Valve Relay

Off/On

 

MLV_RLY

RO

RO

NA

 

 

 

 

 

 

 

 

CIRC. B DISCRETE INPUTS

 

 

 

 

 

 

 

Compressor B1 Feedback

Off/On

 

K_B1_FBK

RO

RO

NA

 

Compressor B2 Feedback

Off/On

 

K_B2_FBK

RO

RO

NA

 

CIRCUIT B ANALOG VALUES

 

 

 

 

 

 

 

Percent Total Capacity

0 to 100

%

CAPB_T

RO

RO

RO

 

Percent Available Cap.

0 to 100

%

CAPB_A

RO

RO

RO

 

Discharge Pressure

nnn.n

PSIG (KPA)

DP_B

RO

RO

RO

CIRCB_AN

Suction Pressure

nnn.n

PSIG (KPA)

SP_B

RO

RO

RO

Calculated HP Setpoint B

nnn.n

°F (°C)

HSP_B

RO

RO

NA

 

 

Saturated Condensing Tmp

snnn.n

°F (°C)

TMP_SCTB

RO

RO

RO

 

Saturated Suction Temp

snnn.n

°F (°C)

TMP_SSTB

RO

RO

RO

 

Compr Return Gas Temp

snnn.n

°F (°C)

TMP_RGTB

RO

RO

NA

 

Suction Superheat Temp

snnn.n

dF (dC)

SH_B

RO

RO

RO

LEGEND

NA — Not Available

RO — Read Only

RW — Read/Write

NOTE: In order to write to any point with DataLink or BAClink con- trols, the machine must be configured for SCN control. CTRL Control Method (Configuration mode, sub-mode OPT2) must be set to 3 = SCN Control.

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Contents SAFETY CONSIDERATIONS GENERAL CONTENTSTable 1 — Unit Sizes MAJOR SYSTEM COMPONENTSControl Module Communication Sterlco Comfort Network SCN Interface —Table 4 - Output Relays Table 3 — Status SwitchesTable 5 - SCN Communication Bus Wiring Table 2 — Thermistor DesignationsLEGEND FOR FIG. Page Page 30RA010-018AQUA SNAP Fig. 3 — Wiring Schematic 30RA010-018Fig. 3 - Wiring Schematic 30RA010-018cont AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATICSEE NOTE SEE NOTE 30RA022-030AQUA SNAP Fig. 4 - Wiring Schematic 30RA022-030AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 4 - Wiring Schematic 30RA022-030cont30RA032-040AQUA SNAP Fig. 5 — Wiring Schematic 30RA032-040AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 5 — Wiring Schematic 30RA032-040cont30RA042-055AQUA SNAP Fig. 6 — Wiring Schematic 30RA042-055AQUA-SNAPLOW VOLTAGE CONTROL SCHEMATIC Fig. 6 — Wiring Schematic 30RA042-055contMODE Fig. 7 — Main Base BoardESCAPEENTER REMOTE CONTACT SW1 OFF ENABLE OFF SW2 ONFig. 9 — Typical Space Temperature Sensor Wiring CEPL130351 Fig. 11 - Energy Management Module100/100 Fig. 12 — Deadband Multiplier R-22Maneurop Compressor Fig. 13 — Operating Envelope forFig. 14 — 30RA Condenser Fan Sequence Cooling Set Point Select Fig. 16 — Scrolling Marquee Display Service Test See Table 11 — Both main powerand control circuit power must be on Table 8 — Control Methods and Cooling Set PointsOptional Factory-InstalledHydronic Package — •Cooler Pump Control CPC Configuration, OPT1 ON Table 9 — Marquee Display Menu Structure Fig. 17 — Dual Chiller Thermistor LocationTable 10 — Run Status Mode and Sub-ModeDirectory SUB-MODE Table 12 - Temperature Mode and Sub-ModeDirectory Table 14 — Set Point and Sub-ModeDirectory Table 13 — Pressure Mode and Sub-ModeDirectoryTable 15 — Inputs Mode and Sub-ModeDirectory DISPLAY Table 16 — Outputs Mode and Sub-ModeDirectorySUB-MODE KEYPADDISPLAY SUB-MODEKEYPAD ITEMDISPLAY SUB-MODEKEYPAD ITEMTable 18 — Time Clock Mode and Sub-ModeDirectory PER.3 SUB-MODE Table 19 — Operating Mode and Sub-ModeDirectory Table 20 — Alarms Mode and Sub-ModeDirectoryDISPLAY SUB-MODEITEM KEYPAD ENTRYRSET DISP Table 23 — Operating Modes Table 25A — 4-20mA Reset Table 24 — Example of Reading and Clearing AlarmsTable 26B — Configuring Return Temperature Reset Fig. 20 — Space Temperature Reset Fig. 18 — Standard Chilled FluidTemperature Control — No Reset Fig. 19 — Outdoor-AirTemperature ResetFig. 21B — Cooling Set Point 4 to 20 mA Fig. 21A — 4- to 20-mADemand LimitingTable 27 — Configuring Demand Limit TROUBLESHOOTINGRecommended that system be filled with an appro Table 28 — Troubleshootingand fluid tubing FU — Fuse GND — Ground Fig. 22 — Component Arrangement — 30RA010-030FU — Fuse GND — Ground Fig. 23 — Component Arrangement — 30RA032-040FU — Fuse GND — Ground Fig. 24 — Component Arrangement — 30RA042-055NOTES LEGEND Table 29 — Alarm and Alert Codes Table 29 - Alarm and Alert Codes cont ALARM Table 29 — Alarm and Alert Codes contALARM Table 29 — Alarm and Alert Codes contALARM Table 29 — Alarm and Alert Codes contElectronic Components SERVICECompressor Replacement Refer to Fig Table 30 - Unit Torque SpecificationFig. 30 — Compressor Location — 30RA032-055 Fig. 28 — Compressor WiringFig. 27 — Typical Compressor Mounting — All Sizes Fig. 29 — Compressor Location — 30RA010-030Table 31 - Oil Charge Condenser Section and CoilsFig. 33 — Condenser-FanPosition Standard Fan Fig. 31 — 30RA Access PanelsCheck Refrigerant Feed Components Fig. 32 — Condenser-FanMountingCheck Unit Safeties Table 32 — Factory Settings, High-PressureSwitch Fixed Compressor and Unit Protective DevicesCOOLER FREEZE-UPPROTECTION TEMP TEMP For Thermistor T10 For Thermistor T10 Fig. 35 — Fluid-SideTemperature Sensors T1 and T2 Main Base Board, J8 ConnectorFig. 36 — Thermistor Connections to PROGRAMMING Mode •P50: FAULT HISTORY — Last 8 faults Table 37 - Fault Codes•P51: SOFTWARE version PARAMETERS Table 39 — Replacement Modules System Check MAINTENANCEMinimum Loop Volume PRE-START-UPOperating Limitations Table 41 — Temperature Limits for OPERATION SEQUENCEStandard 30RA Units CIRCA_AN Circuit A Analog Parameters APPENDIX ASCN Tables A_UNIT General Unit Parameters CIRCADIO Circuit A Discrete Inputs/OutputsCIRCB_AN Circuit B Analog Parameters CIRCBDIO Circuit B Discrete Inputs/OutputsOPTIONS Unit Parameters BRODEFS Broadcast POC Definition Table ALARMDEF Alarm Definition TableDISPLAY Marquee Display SETUP DUALCHIL Dual Chiller Configuration SettingsOPTIONS2 Options 2 Configuration OPTIONS1 Options 1 ConfigurationRESETCON Temperature Reset and Demand Limit SCHEDOVR Timed Override SetupSETPOINT UNIT ALARMS: Maintenance DisplayMAINTENANCE DUALCHIL: Maintenance Display CURRMODS: Maintenance DisplayLOADFACT: Maintenance Display LEARNFNS Maintenance DisplayPM-PUMP:Maintenance Display PM-COIL:Maintenance DisplayPM-STRN Maintenance Display RUNTEST: Maintenance Display TESTMODE: Maintenance Display STRTHOUR Maintenance DisplayVERSIONS: Maintenance Display WSMDEFME: Maintenance Display APPENDIX B FACTORY SETTINGS FOR COMPRESSOR, FAN, PUMPAND MANUAL STARTERS FACTORY SETTINGS FOR COMPRESSOR, FAN, PUMP AND MANUAL STARTERS contDataPort, DataLink, BAClink Object Definition APPENDIX CSETPOINT OPTIONSDesign Information START-UPCHECKLIST FOR 30RA LIQUID CHILLERRemove and use for Job File I.Project Information II. Preliminary Equipment CheckStart and Operate Machine. Complete the Following III. Unit Start-UpCL-3 COMMENTS Record Software Versions MODE — RUN STATUSCL-4 OPTIONS1 Options Configuration UNIT Configuration SettingsIII.Unit Start-Upcont CL-6 OPTIONS2 Options ConfigurationRSET Reset Configuration Settings III.Unit Start-UpcontCL-7 SLCT Setpoint and Ramp Load ConfigurationIII.Unit Start-Upcont SETPOINTIII.Unit Start-Upcont Service Test Mode and Sub-ModeDirectory