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Balcar R410A service manual <Owner’S Manual/Installation Manual>, Outdoor Unit, Indoor Unit

Models: R410A

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FILE NO. A03-002F

SERVICE MANUAL/INTEGRATION

<OWNER’S MANUAL/INSTALLATION MANUAL>

SPLIT TYPE

OUTDOOR UNIT

<SUPER DIGITAL INVERTER> RAV-SP560AT-E, RAV-SP800AT-E, RAV-SP1100AT-E, RAV-SP1400AT-E

<DIGITAL INVERTER> RAV-SM560AT-E, RAV-SM800AT-E, RAV-SM1100AT-E, RAV-SM1400AT-E

INDOOR UNIT

<SUPER DIGITAL INVERTER> RAV-SP1100UT-E

<DIGITAL INVERTER> RAV-SM560UT-E, RAV-SM560BT-E, RAV-SM561BT-E, RAV-SM561CT-E, RAV-SM800UT-E, RAV-SM800BT-E, RAV-SM801BT-E, RAV-SM801CT-E, RAV-SM1100UT-E, RAV-SM1101CT-E, RAV-SM1101BT-E, RAV-SM1400UT-E, RAV-SM1401CT-E, RAV-SM1401BT-E

R410A

PRINTED IN JAPAN, Jun.,2004 ToMo

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Balcar R410A service manual <Owner’S Manual/Installation Manual>, Outdoor Unit, Indoor Unit, Service Manual/Integration

Contents

OUTDOOR UNIT <OWNER’S MANUAL/INSTALLATION MANUAL>INDOOR UNIT SERVICE MANUAL/INTEGRATIONService Manual Table NOTICEFILE NO. for Owner’s Manual / Service Manual ADOPTION OF NEW REFRIGERANTACCESSORIES CONTENTSOUTDOOR INDOOROUTDOOR INSTALLATION MANUALNew Refrigerant Air Conditioner Installation 1 PRECAUTIONS FOR SAFETY– 19 – Accessory and Installation Parts 2 ACCESSORY AND REFRIGERANTRequired tools for installation work Refrigerant PipingBefore installation 3 SELECTION OF INSTALLATION<SP1100AT-E, SP1400AT-Eonly> <SP1100AT-E, SP1400AT-E>Necessary Space for Installation Installation PlaceObstacle at rear side <Upper side is free> Obstacle at front side <Upper side is free><Standard installation> Installation of Outdoor UnitSerial installation at front and rear sides <Standard installation>Knockout procedure Optional Installation Parts Local ProcureRefrigerant Piping Connection For ReferenceHow to remove the front panel 4 REFRIGERANT PIPINGPipe Forming/End Positioning Flaring4 REFRIGERANT PIPING Tightening of Connecting PartREQUIREMENT – 26 –Air Purge 5 EVACUATINGVacuum pump – 27 –– 28 – How to open the valveStripping length power cord and connecting cable 6 ELECTRICAL WORKHow to wire – 29 –Useful Functions 7 FINAL INSTALLATION CHECKSCheck and Test Operation Self-Diagnosisby LED IndicationInstallation/Servicing Tools 7 FINAL INSTALLATION CHECKSChanges in the product and components New tools for R410AINDOOR INSTALLATION MANUAL4-WayAir Discharge Cassette Type Concealed Duct TyperAccessory parts Accessory parts and Parts to be procured locallyrParts to be procured locally <Separate sold parts>New Refrigerant Air Conditioner Installation 1 PRECAUTIONS FOR SAFETY•Connect the connecting cable correctly WARNINGS– 97 – Installation space 2 SELECTION OF INSTALLATION PLACESelection of installation place AdviceInstallation procedure 3 INSTALLATION OF INDOOR UNIT– 99 – • Dimension 3 INSTALLATION OF INDOOR UNITExternal view REQUIREMENTMounting of clamp Accessory Installation of remote controller Sold separately1. Hanging down of indoor unit • Clamp mounting1.Installation clearance Restriction to installationConcealed duct type Ledge ceiling concealed duct typeStatic pressure characteristics of each model 4 AIR DUCTING WORKFig. 1 RAV-SM561BTRound duct Fig. 3 RAV-SM801BTRound ductFig. 7 RAV-SM1401BTRound duct Fig. 5 RAV-SM1101BTRound ductFig. 6 RAV-SM1101BTSquare duct Fig. 8 RAV-SM1401BTSquare duct<Round duct> Connecting method of the duct<Square duct> Reference for square duct 1. Supply air side <Round duct>Points at installation work Connecting method of the duct1. Supply air side <Round duct> <Square duct>Hanging of indoor unit Mounting of remote controllerMounting of filter and canvas for suction port For referencePiping material 5 DRAIN PIPING WORKPiping and cautions Thermal-insulatingprocessConnection of the drain hose Drain-upCheck of water drain After electric piping workRefrigerant piping 6 REFRIGERANT PIPINGPermissible piping length and heat FlaringPacked valve handling precautions 7 EVACUATINGOpen valve fully Gas leak check<For 801, 1101, 1401AT model> 7 EVACUATING801, 1101, 1401 type valve at gas side – 112 –How to wire 8 ELECTRICAL WORKCAUTIONS – 113 –Cabling diagram Remote controller cabling8 ELECTRICAL WORK Cabling2, 3 9 TEST RUNHow to execute a test run In case of wired remote controllerConfirmation of error history 10 TROUBLESHOOTINGConfirmation and check – 116 –4 6 1 11 APPLICABLE CONTROLS2 3 5 Exchange of applicable control setupWhen using wireless remote controller Setup of external static pressure1 → 2 → 3 → 4 → 5 → To incorporate a filter sold separately1 → 2 → 3 → 4 → 5 → 1 → 2 → 3 → 4 → 5 →Change of lighting time of filter sign Check and test operation13 MAINTENANCE 12 INSTALLATION/SERVICING TOOLSCleaning of Return grille Clean the Return grilles with waterrAccessory parts Accessory parts and Parts to be procured locallyrParts to be procured locally <Separate sold parts>New Refrigerant Air Conditioner Installation 1 PRECAUTIONS FOR SAFETY•Connect the connecting cable correctly WARNINGSRAV-SM561, 801CT-E RAV-SM1101, 1401CT-E – 123 –Installation space 2 SELECTION OF INSTALLATION PLACEAvoid installing in the following places Before installation In case of wireless typeList of installable ceiling height Height of ceilingHow to use attached installation pattern 2 SELECTION OF INSTALLATION PLACEExternal view REQUIREMENTKnockout hole of power cable take-inport Installation of hanging boltsPipe knockout hole Draw-outdirection of pipe/cableInstallation of remote controller Sold separately Installation of indoor unitREQUIREMENT •Preparation before holding down main unitPiping/Heat insulating material 3 DRAIN PIPING WORKREQUIREMENT Drain upThermal insulating process Connection of drain hoseREQUIREMENT Connection of drain pipeRefrigerant Piping 4 REFRIGERANT PIPING AND EVACUATINGPermissible Piping Length and Heat • Flaring diam. meter size : A Unit : mmREQUIREMENT Air purgeREQUIREMENT REQUIREMENT2.Be sure to connect earth wire. Grounding work 5 ELECTRICAL WORKRemote controller wiring How to wireCable connection 5 ELECTRICAL WORKREQUIREMENT – 134 –Cabling diagram Remote Controller CablingWiring diagram CablingHow to execute a test run 6 TEST RUNIn case of wired remote controller 2, 3Confirmation of error history 7 TROUBLESHOOTINGConfirmation and check – 137 –Exchange of applicable control setup 8 APPLICABLE CONTROLSBasic operation procedure for setup exchange 4 6 1When using wireless remote controller In case of installation to high ceiling1 → 2 → 3 → 4 → 5 → To incorporate a filter sold separately1 → 2 → 3 → 4 → 5 → 1 → 2 → 3 → 4 → 5 →Change of lighting time of filter sign To secure better effect of heating10 MAINTENANCE 9 INSTALLATION/SERVICING TOOLSCleaning of Return grille Clean the Return grilles with water3 Soak up dust with a cleaner or clean with wash Cleaning of air filter1 Open the suction grille 4 Mount the air filter 5 Close the suction grilleOWNER’S MANUAL ACCESSORIESINSTALLATION MANUAL CONTENTSFEATURES RBC-EXW21E<Program Weekly Timer Type> PRECAUTIONS FOR SAFETY10,11 2 2 1HOW TO USE THE TIMER CORRECTLY NAME AND OPERATION OF EACH PART– 146 – 6 3, 4, 3,147 – SuMoTuWeTh Fr Sa – 148 –PRECAUTIONS FOR SAFETY RBC-AS21EOWNER’S MANUAL <Simple Operation Type>4 2 5 HOW TO OPERATE AIR CONDITIONERNAME AND OPERATION – 150 –Wireless Type RBC-AX22CEPRECAUTIONS FOR SAFETY OWNER’S MANUAL8 9 10 11 4 5 6 7Remote Controller Signal Receiving Part– 153 – HOW TO SET THE FAN SPEEDHOW TO OPERATE THE TIMER HOW TO OPERATE THE UNIT– 154 – SLIDE SWITCH HOW TO ADJUST AIR DIRECTIONHOW TO INSERT THE BATTERIES – 155 –HOW TO USE THE REMOTE CONTROLLER CORRECTLY HOW TO HANDLE THE REMOTE CONTROLLER– 156 – ADDRESS– 157 – HOW TO PERFORM TEMPORARY OPERATIONBEFORE ASKING REPAIR WORK • How to install • Connection diagram• Basic wiring diagram – 158 –Requirement to install the remote controller Accessory partsHow to install the remote controller switch Requirement for installation ofRBC-EXW21E – 160 –Accessory parts INSTALLATION MANUAL Remote sensorRequirement to install the remote sensor How to install the remote sensorRemote Controller Wireless Kit INSTALLATION MANUALRBC-AX22CE AX22CEHow to set the room temperature sensor How to perform cabling of sensor unitsHow to set the address switch Slide switch2, 3, 4, 5, – 164 –How to perform cabling of sensor units INSTALLATION MANUALHow to set the room temperature sensor TCB-AX21U W-ECautions on Safety INSTALLATION MANUAL Ceiling Panel2Removal of adjust corner cap MODEL: RBC-U21PG W-Eflap motor wiring connector 3 Installation of ceiling panel• Connect the connector surely because the flap does not work if the connectorTCB-DP22CE Accessory parts and Parts to be procured locallyINSTALLATION MANUAL ADOPTION OF NEW REFRIGERANT– 169 – 1 PRECAUTIONS FOR SAFETYWARNINGS 2 PREPARATION FOR INSTALLATION OF DRAIN UP KIT 3 INSTALLATION PROCEDURE OF DRAIN UP KIT– 170 – Knockout positions at the upper part– 171 – 3 INSTALLATION PROCEDURE OF DRAIN-UPKIT5 THERMAL INSULATOR FOR CEILING PLATE 4 DRAIN PIPING WORKDP22CE REQUIREMENT7 TEST RUN 6 CABLE CONNECTION173 – How to install drain-upkit INSTALLATION MANUALConfiguration Maintenance/CheckCAUTIONS for SAFETY INSTALLATION MANUAL2. Cabling diagram of indoor control P.C. board – 175 –– 176 – Installation ProcedureRequirement in Service Time Setup of the Address No2. Setup by the switch on the adapter P.C. board – 177 –– 178 – Cautions in using the remote controllerTo Customers 1 PRECAUTIONS FOR SAFETY TCB-KP12CE TCB-KP22CEINSTALLATION MANUAL – 179 –– 180 – 2 ELBOW PIPING KIT2 Cleaning of the filter sold separately 2 Install the air filter3 Install the air filter Concealed Duct typeSafety Cautions Installation of high-efficiencyfilterSpecifications Concealed Duct typeMaintenance of filter sold separately Installation of filter sold separatelySafety Cautions SpecificationsPage MEMO