Manuals / Balcar / Household Appliance / Air Conditioner

Balcar R410A service manual Contents, Outdoor, Indoor, Accessories, Installation Manual

Models: R410A

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CONTENTS
OUTDOOR
INSTALLATION MANUAL
RAV-SM560AT-E, RAV-SM800AT-E	5
RAV-SM1100AT-E,RAV-SM1400AT-E	19

INDOOR

OWNER’S MANUAL

4-Way Air Discharge Cassette Type

RAV-SM560UT-E, RAV-SM800UT-E, RAV-SM1100UT-E, RAV-SM1400UT-E ...... 33

Concealed Duct Type RAV-SM560BT-E, RAV-SM800BT-E,

RAV-SM561BT-E, RAV-SM801BT-E, RAV-SM1101BT-E, RAV-SM1401BT-E ...... 47

Under Ceiling Type

RAV-SM561CT-E, RAV-SM801CT-E, RAV-SM1101CT-E, RAV-SM1401CT-E ...... 61

INSTALLATION MANUAL

4-Way Air Discharge Cassette Type

RAV-SM560UT-E, RAV-SM800UT-E, RAV-SM1100UT-E, RAV-SM1400UT-E ...... 76

Concealed Duct Type RAV-SM560BT-E,RAV-SM800BT-E,

RAV-SM561BT-E,RAV-SM801BT-E,RAV-SM1101BT-E,RAV-SM1401BT-E ...... 95

Under Ceiling Type

RAV-SM561CT-E,RAV-SM801CT-E,RAV-SM1101CT-E,RAV-SM1401CT-E .... 121

ACCESSORIES
OWNER’S MANUAL	144
INSTALLATION MANUAL	158

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Contents

SERVICE MANUAL/INTEGRATION <OWNER’S MANUAL/INSTALLATION MANUAL>OUTDOOR UNIT INDOOR UNITADOPTION OF NEW REFRIGERANT NOTICEService Manual Table FILE NO. for Owner’s Manual / Service ManualINDOOR CONTENTSACCESSORIES OUTDOOROUTDOOR INSTALLATION MANUAL1 PRECAUTIONS FOR SAFETY New Refrigerant Air Conditioner Installation– 19 – Refrigerant Piping 2 ACCESSORY AND REFRIGERANTAccessory and Installation Parts Required tools for installation work<SP1100AT-E, SP1400AT-E> 3 SELECTION OF INSTALLATIONBefore installation <SP1100AT-E, SP1400AT-Eonly>Obstacle at front side <Upper side is free> Installation PlaceNecessary Space for Installation Obstacle at rear side <Upper side is free><Standard installation> Installation of Outdoor Unit<Standard installation> Serial installation at front and rear sidesFor Reference Optional Installation Parts Local ProcureKnockout procedure Refrigerant Piping ConnectionFlaring 4 REFRIGERANT PIPINGHow to remove the front panel Pipe Forming/End Positioning– 26 – Tightening of Connecting Part4 REFRIGERANT PIPING REQUIREMENT– 27 – 5 EVACUATINGAir Purge Vacuum pump– 28 – How to open the valve– 29 – 6 ELECTRICAL WORKStripping length power cord and connecting cable How to wireSelf-Diagnosisby LED Indication 7 FINAL INSTALLATION CHECKSUseful Functions Check and Test OperationNew tools for R410A 7 FINAL INSTALLATION CHECKSInstallation/Servicing Tools Changes in the product and componentsConcealed Duct Type INSTALLATION MANUALINDOOR 4-WayAir Discharge Cassette Type<Separate sold parts> Accessory parts and Parts to be procured locallyrAccessory parts rParts to be procured locallyWARNINGS 1 PRECAUTIONS FOR SAFETYNew Refrigerant Air Conditioner Installation •Connect the connecting cable correctly– 97 – Advice 2 SELECTION OF INSTALLATION PLACEInstallation space Selection of installation place3 INSTALLATION OF INDOOR UNIT Installation procedure– 99 – REQUIREMENT 3 INSTALLATION OF INDOOR UNIT• Dimension External view• Clamp mounting Installation of remote controller Sold separatelyMounting of clamp Accessory 1. Hanging down of indoor unitLedge ceiling concealed duct type Restriction to installation1.Installation clearance Concealed duct typeFig. 3 RAV-SM801BTRound duct 4 AIR DUCTING WORKStatic pressure characteristics of each model Fig. 1 RAV-SM561BTRound ductFig. 8 RAV-SM1401BTSquare duct Fig. 5 RAV-SM1101BTRound ductFig. 7 RAV-SM1401BTRound duct Fig. 6 RAV-SM1101BTSquare duct1. Supply air side <Round duct> Connecting method of the duct<Round duct> <Square duct> Reference for square duct<Square duct> Connecting method of the ductPoints at installation work 1. Supply air side <Round duct>For reference Mounting of remote controllerHanging of indoor unit Mounting of filter and canvas for suction portThermal-insulatingprocess 5 DRAIN PIPING WORKPiping material Piping and cautionsAfter electric piping work Drain-upConnection of the drain hose Check of water drainFlaring 6 REFRIGERANT PIPINGRefrigerant piping Permissible piping length and heatGas leak check 7 EVACUATINGPacked valve handling precautions Open valve fully– 112 – 7 EVACUATING<For 801, 1101, 1401AT model> 801, 1101, 1401 type valve at gas side– 113 – 8 ELECTRICAL WORKHow to wire CAUTIONSCabling Remote controller cablingCabling diagram 8 ELECTRICAL WORKIn case of wired remote controller 9 TEST RUN2, 3 How to execute a test run– 116 – 10 TROUBLESHOOTINGConfirmation of error history Confirmation and checkExchange of applicable control setup 11 APPLICABLE CONTROLS4 6 1 2 3 5To incorporate a filter sold separately Setup of external static pressureWhen using wireless remote controller 1 → 2 → 3 → 4 → 5 →Check and test operation 1 → 2 → 3 → 4 → 5 →1 → 2 → 3 → 4 → 5 → Change of lighting time of filter signClean the Return grilles with water 12 INSTALLATION/SERVICING TOOLS13 MAINTENANCE Cleaning of Return grille<Separate sold parts> Accessory parts and Parts to be procured locallyrAccessory parts rParts to be procured locallyWARNINGS 1 PRECAUTIONS FOR SAFETYNew Refrigerant Air Conditioner Installation •Connect the connecting cable correctlyRAV-SM561, 801CT-E RAV-SM1101, 1401CT-E – 123 –2 SELECTION OF INSTALLATION PLACE Installation spaceAvoid installing in the following places Height of ceiling In case of wireless typeBefore installation List of installable ceiling heightREQUIREMENT 2 SELECTION OF INSTALLATION PLACEHow to use attached installation pattern External viewDraw-outdirection of pipe/cable Installation of hanging boltsKnockout hole of power cable take-inport Pipe knockout hole•Preparation before holding down main unit Installation of indoor unitInstallation of remote controller Sold separately REQUIREMENTDrain up 3 DRAIN PIPING WORKPiping/Heat insulating material REQUIREMENTConnection of drain pipe Connection of drain hoseThermal insulating process REQUIREMENT• Flaring diam. meter size : A Unit : mm 4 REFRIGERANT PIPING AND EVACUATINGRefrigerant Piping Permissible Piping Length and HeatREQUIREMENT Air purgeREQUIREMENT REQUIREMENTHow to wire 5 ELECTRICAL WORK2.Be sure to connect earth wire. Grounding work Remote controller wiring– 134 – 5 ELECTRICAL WORKCable connection REQUIREMENTCabling Remote Controller CablingCabling diagram Wiring diagram2, 3 6 TEST RUNHow to execute a test run In case of wired remote controller– 137 – 7 TROUBLESHOOTINGConfirmation of error history Confirmation and check4 6 1 8 APPLICABLE CONTROLSExchange of applicable control setup Basic operation procedure for setup exchangeTo incorporate a filter sold separately In case of installation to high ceilingWhen using wireless remote controller 1 → 2 → 3 → 4 → 5 →To secure better effect of heating 1 → 2 → 3 → 4 → 5 →1 → 2 → 3 → 4 → 5 → Change of lighting time of filter signClean the Return grilles with water 9 INSTALLATION/SERVICING TOOLS10 MAINTENANCE Cleaning of Return grille4 Mount the air filter 5 Close the suction grille Cleaning of air filter3 Soak up dust with a cleaner or clean with wash 1 Open the suction grilleCONTENTS ACCESSORIESOWNER’S MANUAL INSTALLATION MANUALPRECAUTIONS FOR SAFETY RBC-EXW21EFEATURES <Program Weekly Timer Type>NAME AND OPERATION OF EACH PART 2 2 110,11 HOW TO USE THE TIMER CORRECTLY– 146 – 6 3, 4, 3,147 – SuMoTuWeTh Fr Sa – 148 –<Simple Operation Type> RBC-AS21EPRECAUTIONS FOR SAFETY OWNER’S MANUAL– 150 – HOW TO OPERATE AIR CONDITIONER4 2 5 NAME AND OPERATIONOWNER’S MANUAL RBC-AX22CEWireless Type PRECAUTIONS FOR SAFETYSignal Receiving Part 4 5 6 78 9 10 11 Remote Controller– 153 – HOW TO SET THE FAN SPEEDHOW TO OPERATE THE UNIT HOW TO OPERATE THE TIMER– 154 – – 155 – HOW TO ADJUST AIR DIRECTIONSLIDE SWITCH HOW TO INSERT THE BATTERIESADDRESS HOW TO HANDLE THE REMOTE CONTROLLERHOW TO USE THE REMOTE CONTROLLER CORRECTLY – 156 –HOW TO PERFORM TEMPORARY OPERATION – 157 –BEFORE ASKING REPAIR WORK – 158 – • Connection diagram• How to install • Basic wiring diagramRequirement for installation of Accessory partsRequirement to install the remote controller How to install the remote controller switchRBC-EXW21E – 160 –How to install the remote sensor INSTALLATION MANUAL Remote sensorAccessory parts Requirement to install the remote sensorAX22CE INSTALLATION MANUALRemote Controller Wireless Kit RBC-AX22CESlide switch How to perform cabling of sensor unitsHow to set the room temperature sensor How to set the address switch2, 3, 4, 5, – 164 –TCB-AX21U W-E INSTALLATION MANUALHow to perform cabling of sensor units How to set the room temperature sensorMODEL: RBC-U21PG W-E INSTALLATION MANUAL Ceiling PanelCautions on Safety 2Removal of adjust corner capthe flap does not work if the connector 3 Installation of ceiling panelflap motor wiring connector • Connect the connector surely becauseADOPTION OF NEW REFRIGERANT Accessory parts and Parts to be procured locallyTCB-DP22CE INSTALLATION MANUAL1 PRECAUTIONS FOR SAFETY – 169 –WARNINGS Knockout positions at the upper part 3 INSTALLATION PROCEDURE OF DRAIN UP KIT2 PREPARATION FOR INSTALLATION OF DRAIN UP KIT – 170 –– 171 – 3 INSTALLATION PROCEDURE OF DRAIN-UPKITREQUIREMENT 4 DRAIN PIPING WORK5 THERMAL INSULATOR FOR CEILING PLATE DP22CE6 CABLE CONNECTION 7 TEST RUN173 – Maintenance/Check INSTALLATION MANUALHow to install drain-upkit Configuration– 175 – INSTALLATION MANUALCAUTIONS for SAFETY 2. Cabling diagram of indoor control P.C. board– 176 – Installation Procedure– 177 – Setup of the Address NoRequirement in Service Time 2. Setup by the switch on the adapter P.C. boardCautions in using the remote controller – 178 –To Customers – 179 – TCB-KP12CE TCB-KP22CE1 PRECAUTIONS FOR SAFETY INSTALLATION MANUAL– 180 – 2 ELBOW PIPING KITConcealed Duct type 2 Install the air filter2 Cleaning of the filter sold separately 3 Install the air filterConcealed Duct type Installation of high-efficiencyfilterSafety Cautions SpecificationsSpecifications Installation of filter sold separatelyMaintenance of filter sold separately Safety CautionsPage MEMO