Manuals / Balcar / Household Appliance / Air Conditioner

Balcar R410A service manual Outdoor, Installation Manual

Models: R410A

1 109

Page 4

	OUTDOOR
	CONTENTS
INSTALLATION MANUAL
RAV-SP560AT-E, RAV-SP800AT-E
RAV-SM560AT-E, RAV-SM800AT-E
1	PRECAUTIONS FOR SAFETY	5
2	ACCESSORY AND REFRIGERANT	6
3	SELECTION OF INSTALLATION	7
4	REFRIGERANT PIPING	12
5	EVACUATING	14
6	ELECTRICAL WORK	16
7	FINAL INSTALLATION CHECKS	17

RAV-SP1100AT-E, RAV-SP1400AT-E
RAV-SM1100AT-E, RAV-SM1400AT-E
1	PRECAUTIONS FOR SAFETY	19
2	ACCESSORY AND REFRIGERANT	20
3	SELECTION OF INSTALLATION	21
4	REFRIGERANT PIPING	25
5	EVACUATING	27
6	ELECTRICAL WORK	29
7	FINAL INSTALLATION CHECKS	30

– 4 –

Page 4

Image 4

Balcar R410A service manual Outdoor, Installation Manual

Contents

<OWNER’S MANUAL/INSTALLATION MANUAL> OUTDOOR UNITINDOOR UNIT SERVICE MANUAL/INTEGRATIONNOTICE Service Manual TableFILE NO. for Owner’s Manual / Service Manual ADOPTION OF NEW REFRIGERANTCONTENTS ACCESSORIESOUTDOOR INDOORINSTALLATION MANUAL OUTDOORNew Refrigerant Air Conditioner Installation 1 PRECAUTIONS FOR SAFETY– 19 – 2 ACCESSORY AND REFRIGERANT Accessory and Installation PartsRequired tools for installation work Refrigerant Piping3 SELECTION OF INSTALLATION Before installation<SP1100AT-E, SP1400AT-Eonly> <SP1100AT-E, SP1400AT-E>Installation Place Necessary Space for InstallationObstacle at rear side <Upper side is free> Obstacle at front side <Upper side is free>Installation of Outdoor Unit <Standard installation>Serial installation at front and rear sides <Standard installation>Optional Installation Parts Local Procure Knockout procedureRefrigerant Piping Connection For Reference4 REFRIGERANT PIPING How to remove the front panelPipe Forming/End Positioning FlaringTightening of Connecting Part 4 REFRIGERANT PIPINGREQUIREMENT – 26 –5 EVACUATING Air PurgeVacuum pump – 27 –How to open the valve – 28 –6 ELECTRICAL WORK Stripping length power cord and connecting cableHow to wire – 29 –7 FINAL INSTALLATION CHECKS Useful FunctionsCheck and Test Operation Self-Diagnosisby LED Indication7 FINAL INSTALLATION CHECKS Installation/Servicing ToolsChanges in the product and components New tools for R410AINSTALLATION MANUAL INDOOR4-WayAir Discharge Cassette Type Concealed Duct TypeAccessory parts and Parts to be procured locally rAccessory partsrParts to be procured locally <Separate sold parts>1 PRECAUTIONS FOR SAFETY New Refrigerant Air Conditioner Installation•Connect the connecting cable correctly WARNINGS– 97 – 2 SELECTION OF INSTALLATION PLACE Installation spaceSelection of installation place AdviceInstallation procedure 3 INSTALLATION OF INDOOR UNIT– 99 – 3 INSTALLATION OF INDOOR UNIT • DimensionExternal view REQUIREMENTInstallation of remote controller Sold separately Mounting of clamp Accessory1. Hanging down of indoor unit • Clamp mountingRestriction to installation 1.Installation clearanceConcealed duct type Ledge ceiling concealed duct type4 AIR DUCTING WORK Static pressure characteristics of each modelFig. 1 RAV-SM561BTRound duct Fig. 3 RAV-SM801BTRound ductFig. 5 RAV-SM1101BTRound duct Fig. 7 RAV-SM1401BTRound ductFig. 6 RAV-SM1101BTSquare duct Fig. 8 RAV-SM1401BTSquare ductConnecting method of the duct <Round duct><Square duct> Reference for square duct 1. Supply air side <Round duct>Connecting method of the duct Points at installation work1. Supply air side <Round duct> <Square duct>Mounting of remote controller Hanging of indoor unitMounting of filter and canvas for suction port For reference5 DRAIN PIPING WORK Piping materialPiping and cautions Thermal-insulatingprocessDrain-up Connection of the drain hoseCheck of water drain After electric piping work6 REFRIGERANT PIPING Refrigerant pipingPermissible piping length and heat Flaring7 EVACUATING Packed valve handling precautionsOpen valve fully Gas leak check7 EVACUATING <For 801, 1101, 1401AT model>801, 1101, 1401 type valve at gas side – 112 –8 ELECTRICAL WORK How to wireCAUTIONS – 113 –Remote controller cabling Cabling diagram8 ELECTRICAL WORK Cabling9 TEST RUN 2, 3How to execute a test run In case of wired remote controller10 TROUBLESHOOTING Confirmation of error historyConfirmation and check – 116 –11 APPLICABLE CONTROLS 4 6 12 3 5 Exchange of applicable control setupSetup of external static pressure When using wireless remote controller1 → 2 → 3 → 4 → 5 → To incorporate a filter sold separately1 → 2 → 3 → 4 → 5 → 1 → 2 → 3 → 4 → 5 →Change of lighting time of filter sign Check and test operation12 INSTALLATION/SERVICING TOOLS 13 MAINTENANCECleaning of Return grille Clean the Return grilles with waterAccessory parts and Parts to be procured locally rAccessory partsrParts to be procured locally <Separate sold parts>1 PRECAUTIONS FOR SAFETY New Refrigerant Air Conditioner Installation•Connect the connecting cable correctly WARNINGS– 123 – RAV-SM561, 801CT-E RAV-SM1101, 1401CT-EInstallation space 2 SELECTION OF INSTALLATION PLACEAvoid installing in the following places In case of wireless type Before installationList of installable ceiling height Height of ceiling2 SELECTION OF INSTALLATION PLACE How to use attached installation patternExternal view REQUIREMENTInstallation of hanging bolts Knockout hole of power cable take-inportPipe knockout hole Draw-outdirection of pipe/cableInstallation of indoor unit Installation of remote controller Sold separatelyREQUIREMENT •Preparation before holding down main unit3 DRAIN PIPING WORK Piping/Heat insulating materialREQUIREMENT Drain upConnection of drain hose Thermal insulating processREQUIREMENT Connection of drain pipe4 REFRIGERANT PIPING AND EVACUATING Refrigerant PipingPermissible Piping Length and Heat • Flaring diam. meter size : A Unit : mmAir purge REQUIREMENTREQUIREMENT REQUIREMENT5 ELECTRICAL WORK 2.Be sure to connect earth wire. Grounding workRemote controller wiring How to wire5 ELECTRICAL WORK Cable connectionREQUIREMENT – 134 –Remote Controller Cabling Cabling diagramWiring diagram Cabling6 TEST RUN How to execute a test runIn case of wired remote controller 2, 37 TROUBLESHOOTING Confirmation of error historyConfirmation and check – 137 –8 APPLICABLE CONTROLS Exchange of applicable control setupBasic operation procedure for setup exchange 4 6 1In case of installation to high ceiling When using wireless remote controller1 → 2 → 3 → 4 → 5 → To incorporate a filter sold separately1 → 2 → 3 → 4 → 5 → 1 → 2 → 3 → 4 → 5 →Change of lighting time of filter sign To secure better effect of heating9 INSTALLATION/SERVICING TOOLS 10 MAINTENANCECleaning of Return grille Clean the Return grilles with waterCleaning of air filter 3 Soak up dust with a cleaner or clean with wash1 Open the suction grille 4 Mount the air filter 5 Close the suction grilleACCESSORIES OWNER’S MANUALINSTALLATION MANUAL CONTENTSRBC-EXW21E FEATURES<Program Weekly Timer Type> PRECAUTIONS FOR SAFETY2 2 1 10,11HOW TO USE THE TIMER CORRECTLY NAME AND OPERATION OF EACH PART6 3, 4, 3, – 146 –147 – – 148 – SuMoTuWeTh Fr SaRBC-AS21E PRECAUTIONS FOR SAFETYOWNER’S MANUAL <Simple Operation Type>HOW TO OPERATE AIR CONDITIONER 4 2 5NAME AND OPERATION – 150 –RBC-AX22CE Wireless TypePRECAUTIONS FOR SAFETY OWNER’S MANUAL4 5 6 7 8 9 10 11Remote Controller Signal Receiving PartHOW TO SET THE FAN SPEED – 153 –HOW TO OPERATE THE TIMER HOW TO OPERATE THE UNIT– 154 – HOW TO ADJUST AIR DIRECTION SLIDE SWITCHHOW TO INSERT THE BATTERIES – 155 –HOW TO HANDLE THE REMOTE CONTROLLER HOW TO USE THE REMOTE CONTROLLER CORRECTLY– 156 – ADDRESS– 157 – HOW TO PERFORM TEMPORARY OPERATIONBEFORE ASKING REPAIR WORK • Connection diagram • How to install• Basic wiring diagram – 158 –Accessory parts Requirement to install the remote controllerHow to install the remote controller switch Requirement for installation of– 160 – RBC-EXW21EINSTALLATION MANUAL Remote sensor Accessory partsRequirement to install the remote sensor How to install the remote sensorINSTALLATION MANUAL Remote Controller Wireless KitRBC-AX22CE AX22CEHow to perform cabling of sensor units How to set the room temperature sensorHow to set the address switch Slide switch– 164 – 2, 3, 4, 5,INSTALLATION MANUAL How to perform cabling of sensor unitsHow to set the room temperature sensor TCB-AX21U W-EINSTALLATION MANUAL Ceiling Panel Cautions on Safety2Removal of adjust corner cap MODEL: RBC-U21PG W-E3 Installation of ceiling panel flap motor wiring connector• Connect the connector surely because the flap does not work if the connectorAccessory parts and Parts to be procured locally TCB-DP22CEINSTALLATION MANUAL ADOPTION OF NEW REFRIGERANT– 169 – 1 PRECAUTIONS FOR SAFETYWARNINGS 3 INSTALLATION PROCEDURE OF DRAIN UP KIT 2 PREPARATION FOR INSTALLATION OF DRAIN UP KIT– 170 – Knockout positions at the upper part3 INSTALLATION PROCEDURE OF DRAIN-UPKIT – 171 –4 DRAIN PIPING WORK 5 THERMAL INSULATOR FOR CEILING PLATEDP22CE REQUIREMENT7 TEST RUN 6 CABLE CONNECTION173 – INSTALLATION MANUAL How to install drain-upkitConfiguration Maintenance/CheckINSTALLATION MANUAL CAUTIONS for SAFETY2. Cabling diagram of indoor control P.C. board – 175 –Installation Procedure – 176 –Setup of the Address No Requirement in Service Time2. Setup by the switch on the adapter P.C. board – 177 –– 178 – Cautions in using the remote controllerTo Customers TCB-KP12CE TCB-KP22CE 1 PRECAUTIONS FOR SAFETYINSTALLATION MANUAL – 179 –2 ELBOW PIPING KIT – 180 –2 Install the air filter 2 Cleaning of the filter sold separately3 Install the air filter Concealed Duct typeInstallation of high-efficiencyfilter Safety CautionsSpecifications Concealed Duct typeInstallation of filter sold separately Maintenance of filter sold separatelySafety Cautions SpecificationsPage MEMO