Baldor mn1854 manual

LinStep+ Dual–Axis

Microstepping Indexer/Driver

Installation & Operating Manual

7/01 MN1854

Contents

Main Table of Contents Page Page Page Section 1 General Information CE Compliance Limited Warranty Product Notice Safety Notice Page Page Section 2 Product Overview Figure 2-1 Motion Control with LinStep+ S S Page Section 3 Receiving and Installation Receiving & Inspection Location Considerations Power Dissipation Mechanical Installation Electrical Installation Figure 3-1 Recommended System Grounding for UL Figure 3-2 Recommended System Grounding (1 phase) for CE Power Disconnect Protection Devices Table 3-1 Wire Size and Protection Devices Figure 3-3 115VAC Single Phase AC Power Connections * Page Figure 3-5 Keypad (Nullmodem) Connections Receiving & Installation Figure 3-6 9 & 25 Pin RS-232 Cable Connections for UL Installations Figure 3-7 9 & 25 Pin RS-232 Cable Connections for CE Installations Figure 3-8 Daisy Chain Connection Receiving & Installation Programmable I/O Connections Figure 3-9 Programmable Input Connections Figure 3-10 Programmable Output Connections Optional Opto I/O Connections Figure 3-11 Opto Isolated I/O Connections Encoder Connections Figure 3-12 Differential Encoder Connections for UL Installations Figure 3-13 Differential Encoder Connections for CE Installations Table 3-2 Encoder Color Code Motor Connections Figure 3-14 Stepper Motor Connections Series Motor Connections Parallel Motor Connections Start-Up Procedure Figure 3-15 Keypad Adjustments Page Page Section 4 Keypad Operation . Keypad Operation Overview ESC 0 9 Table 4-1 Run Menu Page Edit Menu Figure 4-2 New Program Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 4-8 Alpha Characters Keypad Operation Edit, Setup Submenu Table 4-2 shows the structure within the EDIT, SETUP submenu. Table 4-2 Edit, Setup Submenu Page HELP Menu COPY Menu DEL Menu Section 5 Setup Overview 5-2 Setup MN1854 Configure Motor is energized and moving or at rest. Setup Configure Encoder 5-4 Setup MN1854 Configure Y our Application 5-6 Setup MN1854 Setup Configure the I/O Table 5-1 5-8 Setup MN1854 T able 5-1 Setup T able 5-1 5-10 Setup MN1854 Figure 5-1 Table 5-2 Setup T able 5-2 Optional Opto I/O Configure the Output States Configure End of Travel Switch Polarity Configure JOG Parameters Setup Configure HOME Parameters 5-14 Setup MN1854 Configure Powerup Program Configure Serial Communications Setup Configure Miscellaneous Setup Parameters Table 5-3 5-18 Setup MN1854 Table 5-4 Section 6 Keypad Programming Commands Table 6-1 Keypad Program Command List 6-2 Keypad Programming MN1854 Keypad Programming Page Keypad Programming Page Page 6-8 Keypad Programming MN1854 Figure 6-1 Example 3Screen Menu Program Keypad Programming 6-10 Keypad Programming MN1854 Figure 6-2 Keypad Programming (4,2) X Page Keypad Programming 6-14 Keypad Programming MN1854 Page 6-16 Keypad Programming MN1854 Keypad Programming Move Continuous Continued 6-18 Keypad Programming MN1854 Keypad Programming 6-20 Keypad Programming MN1854 Keypad Programming 6-22 Keypad Programming MN1854 Keypad Programming Table 6-2 Summary of Expressions, Operators and Functions Helpful Hints Page 6-26 Keypad Programming MN1854 Examples of how to use Builtin Variables Using Builtin Variable (AROWREL) NonVolatile Variables Page Page Keypad Programming Create a Message and Read an Input Variable Create a Menu (menu display on keypad display for operator) Fast In, Slow Feed Move (Using the Distance to Change (DC) command) Setting an Output=On (onthefly) 6-32 Keypad Programming MN1854 Read a 4 Digit BCD number, 2 Digits at a time Reading an Analog Input Value Section 7 Troubleshooting T roubleshooting Overview T able 7-2 Additional Information 7-2 Troubleshooting MN1854 Additional Information Serial Communications Problems Page Section 8 Specifications & Product Data Identification General Specifications Specifications & Product Data Dimensions Page Section 9 CE Guidelines CE Declaration of Conformity EMC Conformity and CE Marking Wiring of Shielded (Screened) Cables Page EMC Installation Instructions Cable Screens Grounding 9-4 CE Guidelines MN1854 Input Signal Cable Grounding Simulated Encoder Output Cable Grounding To Controller Encoder Cable Grounding Appendix A Appendix Programming Template A-2 Appendix MN1854 Appendix Remote Keypad Mounting Template