Table of Contents

Section 1
General Information	1-1
CE Compliance	1-1
Limited Warranty	1-1
Product Notice	1-2
Safety Notice	1-2
Section 2
Product Overview	2-1
Section 3
Receiving and Installation	3-1
Receiving & Inspection	3-1
Location Considerations	3-1
Power Dissipation	3-1
Mechanical Installation	3-1
Electrical Installation	3-2
System Grounding	3-2
Power Disconnect	3-3
Protection Devices	3-3
Power Connections	3-4
RS232/Keypad Installation	3-6
RS–232 PC Connections	3-7
Programmable I/O Connections	3-9
Optional Opto I/O Connections	3-9
Encoder Connections	3-10
Motor Connections	3-11
Start-Up Procedure	3-12
Power Off Checks	3-12
Switch and Potentiometer Settings	3-12
Power On Checks	3-13

MN1854

Table of Contents i

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Contents

LinStep+ Dual-Axis Microstepping Indexer/Driver Table of Contents Increment/Decrement Variables Other Programming Samples Ii Table of Contents MN1854Arithmetic Operands and Equations Troubleshooting Serial Communications Problems Iv Table of Contents MN1854 CE Compliance Limited WarrantySection General Information Could result in damage to property Product Notice Intended useCould result in injury or death On next 2General Information MN1854 Do not apply AC power before you ensure that grounds are Do not touch any circuit board, power device or electricalConnection before you first ensure that power has been Voltages that are conducted to its power input terminals. Power is removed from the drive Extend more than 0.2 5 into keypad assemblyInstead, we recommend using a four wire Wye Driver should have specifications compatible to the drive Motors Section Product OverviewOverview Product Overview MN1854 Mechanical Installation Section Receiving and InstallationPower Dissipation Receiving & Inspection 2Receiving & Installation MN1854 GND Input Power Conditioning System Grounding Ungrounded Distribution System 4Receiving & Installation MN1854 Wire Size and Protection DevicesPower Connections Power connections are shown in Figure MN1854 Receiving & Installation Connection Locations 115VAC, 2 Axis 6Receiving & Installation MN1854 Tools Required 9 & 25 Pin RS-232 Cable Connections for UL Installations RS-232 PC Connections Rules for Daisy Chain Operation 8Receiving & Installation MN1854Daisy Chain Connections PC / Host Device These input connections are made at terminals 6-40 Figure Programmable I/O ConnectionsOptional Opto I/O Connections Typical connection each input Encoder Color Code 10Receiving & Installation MN1854Encoder Signal PVS100 Danaher 9-Pin D +5VDC Interlock Intlk Motor ConnectorLD9068A00 Leadwire Connection 9 pin to flying leads Ground GND Switch and Potentiometer Settings Start-Up ProcedurePower Off Checks Section General Information Motor should now be producing torque Power On ChecksAction Display Comments High Receiving & Installation MN1854 Keypad layout with the LCD display is shown in Figure Section Keypad OperationOverview F1, F2, F3 Copies one program to another within the LinStep+ Alpha Decimal PointComma Trace Output Move TestThus eliminating the need for a PC terminal connection Shutdn RS232 Encoder Edit Menu Pressing the Edit key displays a set of sub-menus 6Keypad Operation MN1854 Save the programEdit an existing program Save Program? YesNo Press ESC. You will be prompted as shown in Figure Naming a programExample of Naming a Program Mine AC.3 VE2 DI1 GO 8Keypad Operation MN1854 Entering Characters with the Alpha Key In edit modeUse the =O keys for additional alpha characters Edit, Setup Submenu Submenu Setup Parameter Description of Setup Parameter Display the number Press EDIT, POS F3 Press YES F1 or no F3Press EDIT, ↓ , List to Programs stored Press ↓ to display the total Pressing Help In the Program Edit function Pressing Help in the Main MenuPressing Help in Menus and Sub-Menus Sequentially Eeprom message disappears You wish, you can scroll the list COPY, to PAD SubmenuEnter the program number. Or, if Program names Section Setup Procedure Format Definition Axis One Drive Res Setup MN1854Axis One Motor Type Steper Axis One Motor Dir Application Notes Axis One ENC ModeOpen Loop Axis One Encoder RES ↑5000 cnts/in ↓ IN-RANGE Window IN-RANGE Setup WindowValue PM Gain Dist Configure Your Application MechanicsMech Setup Vmax Accel Amax Axis One MAX Vel Axis One Vel Units In/sEdit 500.0 in/s ↓→ Char Keypad Display Input Character Description Configure the I/OIuuuuuuu ←↑↓→ To summarize, when INT98CTRL=1 Inputs will work. See the RG command for more detailsService routine program Reset to 1. This allows for input debounce and controlling Jog Speed Warm BootPower-up program, if defined, will start Inputs OUT1 Programmable Pppppppp ←↑↓→ Iiiiiiii Configure the Output StatesOPTO9 Input OFF Enable Configure End of Travel Switch PolarityConfigure JOG Parameters Accel LO-VEL HI-VEL Offset DIR Configure Home ParametersMode Edge Switch Negative Power Up Program PROGRAM0 Configure Power-up Program↑SETUP↓ Axis One Final Dir Positive ↑ Enabled ↓ Configure Serial CommunicationsRS232C Setup Echo UNIT# Configure Miscellaneous Setup Parameters Data Type Description of Display Data Type Opratr Admin Clear General Password RulesPassword Setup Password Type Description Gives access to these menus Acceleration Start Home Outputs On/Off Keypad Program Command ListSection Keypad Programming Function Key Message to Display Example Keypad Programming MN1854Value Units Range AC2 DE.5 VE12 DA3 GO DA3 GO DA3 GO DC Distance to Change Examples of DC move profiles, AC = seconds, VE=ips Example Distance to ChangeDCn * DCn*1 * Vn*1 2* Vnt w DC n + 10 + DE Deceleration AC.1 VE60 DI2 GO DI1 GO DI-4 GO IF2,1 EN EB DI2 GO Value Units Range N/ALP2 DI3 GO EB RUN Edit =12 =13 =17 =18 =22 =23=26 =27 =28 Copy DEL Example 3-Screen Menu Program Set in Edit Setup Mech Accel VEL GH Start Home Go Immediate Syntax GI or GIi Value N/A Units N/A Range N/A AC.05 DE.05 VE50 DI5 GO GO Go Start a Move Syntax GO or GOiValue N/A Units N/A Range i=1-16 VE2 AC.1 DA4,2 GP IF10 Gtpart a EB Gosub Syntax GSi and GSname=1-400, name = any legal program name If input 1 is on and input 2 is off, jump to program Part a Units Range IFPARTS=25 GS20 EB Dilength IV12,LENGTHLppieces Syntax LPi LP Loop Value Units N/A Range N/A Syntax MC+ MC Move Continuous Move Continuous MS27,COUNT 27 7th character, 2nd row Main Powerup ONL,GTON EOTGthome VE5 DA20 GO =anything else ignore input changes = starting output number=0 input high. X=1 input low grounded OT4,1 Turn on Output OT2,0D1 Syntax RGr RG Registration ST1 AC1 DE1 VE25 DA6 GO VE50 DA0 GO EN SQRESULT=0 SQ27.96,SQRESULTValue N/A Units N/A Value N/A Units seconds = starting input number Syntax VEr VE VelocityWTexpression Programming Overview Summary of Expressions, Operators and FunctionsHelpful Hints Programming your application Variable Names Example of Hosted ModeProgram Variable Name Description of Built-in Variable Type Examples of how to use Built-in VariablesBuilt-in Variables Using Built-in Variable Arowrel Lpnumber Non-Volatile VariablesParts Examples of incorrect use AO15=VOLTAGE + ErrorArithmetic Operands and Equations Instead, you should use Expressions Logical OperatorsIncrement/Decrement Variables Other Programming Samples Create a Menu menu display on keypad display for operator Setting an Output=On on-the-flyCreate a Message and Read an Input Variable GET 4 Bcds Read a 4 Digit BCD number, 2 Digits at a timeReading an Analog Input Value Digit BCD=4 Digit BCD+2TW 2Axis 1 and 2 Indicators Section Troubleshooting1Operation Indicators Additional Information General Troubleshooting MN1854 Additional Information Serial Communications Problems Troubleshooting MN1854 Identification Section Specifications & Product DataMN1854 Specifications & Product Data LinStep+ LX 2 P 1 a VAC General SpecificationsProtection & Indicators Description VDC 94.7 230.1 DimensionsOptional Keypad 10.08 256.0 Axis Driver 148.3 Specifications & Product Data MN1854 CE Declaration of Conformity Wiring of Shielded Screened CablesSection CE Guidelines EMC Conformity and CE Marking Cit EMC Wiring TechniqueCE Guidelines MN1854 Grounding Earth EMC Installation Instructions Cable Screens Grounding Encoder Cable Grounding Input Signal Cable GroundingSimulated Encoder Output Cable Grounding To Controller MN1854 Appendix A-1 Appendix aProgramming Template Appendix MN1854 MN1854 Appendix A-3 838 Remote Keypad Mounting Template122.88 111.25 Baldor Electric Company Baldor Electric Company MN1854 01 C&J LinStep+ Dual-Axis Microstepping Indexer/Driver

Baldor mn1854 manual Table of Contents

Models: mn1854