Cateye service manual Index, Applicable Models EC-1200 EC-1600 EC-3600 EC-3700

Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700

INDEX

INDEX

INTRODUCTION

•How to Use This Service Manual

•Name of Parts

1.	Upright Type (w/o Flywheel) ----------------------------------------------------------	4~5
	Upright Type (with Flywheel) ---------------------------------------------------------	6~7
2.	Recumbent Type (EC-3600 & EC-3700) -------------------------------------------	8~9
3.	Belt Drive (EC-1200B, EC-1600B, EC-3600B & EC-3700B) ----------	ADD.1~2
• Circuit Diagram ----------------------------------------------------------------------------------		10

Part A

￿Symptoms of Problems & Causes

T-1: No Display on Control Unit after Power ON -----------------------------------			11~12
T-2: No Display of Cadence --------------------------------------------------------------------			13
T-3: No Display of Pulse Rate -----------------------------------------------------------------			14
T-4:	No Printer Operation -----------------------------------------------------------------------		15
T-5:	No Loading -------------------------------------------------------------------------------		16~17
T-6: No Pedal Rotation (Locked) -------------------------------------------------------------			18
T-7:	Unusual Noise
	1.	Continuous and Increasing. -------------------------------------------------------	19
	2.	Periodical. --------------------------------------------------------------------------------	20
	3.	Noise occurs when the pedal is rotated with a large loading. ---------	21

Part B

￿Removing the Frame Covers

D-1:	Upright Type (EC-1200 & EC-1600) ----------------------------------------------------	22
D-2:	Recumbent Type (EC-3600 & EC-3700) ----------------------------------------------	23

￿Repair & Adjustment Methods

EC-1200	EC-1600	EC-3600	EC-3700
￿	￿	￿	￿	ES-1:
￿	￿	￿	￿	ES-2:
￿	￿	￿	￿	ES-3:
￿	￿	￿	￿	ES-4:
￿	￿	￿	￿	ES-5:
-	￿	-	￿	ES-6:
￿	-	￿	-	ES-7:
￿	-	￿	-	ES-8:
￿	-	￿	-	ES-9:
￿	-	￿	-	ES-10:
￿	-	￿	-	MS-1:
￿G	￿	￿	￿	MS-2:
￿	-	￿	-	MS-3:
￿	￿	￿	￿	MS-4:
￿	￿	￿	￿	MS-5:
￿	￿	￿	￿	MS-6:
￿	￿	￿	￿	MS-7:
￿	￿	￿	￿	MS-8:
￿	￿	￿	￿	MS-9:
￿	-	￿	-	MS-10:
￿	-	￿	-	MS-11:
￿	-	￿	-	MS-12:
￿	-	￿	-	MS-13:
￿	-	￿	-	MS-14:
￿	-	￿	-	MS-15:
￿	-	￿	-	MS-16:
￿	-	￿	-	MS-17:
￿	￿	￿	￿	MS-18:
￿	-	￿	-	MS-19:
￿	-	￿	-	MS-20:
￿	￿	￿	￿	MS-21:
￿	-	￿	-	MS-22:
￿	-	￿	-	MS-23:

Replacing the Wiring within the Frame -----------------------	24
Replacing the 5P Cable ---------------------------------------	25~26
Replacing the Power Supply Board ----------------------------	27
Correcting the Position of Solenoid Coil ---------------------	28
Replacing the CDC Sensor ---------------------------------------	29
Replacing the Panel Keyboard ----------------------------------	30
Replacing the Button Panel --------------------------------------	31
Replacing the Printer -----------------------------------------------	32
Adjusting the Printing Darkness --------------------------------	33
Paper Jamming in Printer -----------------------------------------	24
Replacing the Workload Unit (w/o Flywheel) ----------	35~37
Replacing the Workload Unit (w/ Flywheel) ---------------	38
Adjusting the Flywheel ---------------------------------------------	39
Replacing the Chain -------------------------------------------------	40
Replacing the Free Wheel Set -----------------------------------	41
Replacing the Derailleur Set --------------------------------------	42
Replacing the Idler Set ---------------------------------------------	43
Replacing the Crank Set --------------------------------------	44~45
Replacing the BB Set -----------------------------------------------	46
Replacing the Post Spacer ----------------------------------------	47
Adjusting the Spacer Spring -------------------------------------	48
Replacing the Inner Pipe Spacer --------------------------------	49
Replacing the Vertical Pipe Spacer ----------------------------	50
Replacing the Leg Cover ------------------------------------------	51
Replacing the Caster/Level Adjuster --------------------------	52
Replacing the Seat Post Knob -----------------------------------	53
Replacing the Lock Pin --------------------------------------------	54
Replacing the Crank Cover ---------------------------------------	55
Replacing the Center Cover of Upright Type ---------------	56
Replacing the Center Cover of Recumbent Type ---------	57
Replacing the Handlebar Grip -----------------------------------	58
Replacing the Printer Cover --------------------------------------	59
Replacing the Paper Cutter ---------------------------------------	60

PART C

￿ List of Genuine Parts -------------------------------------------------------------------------------------------- 61~65

Cateye Ergociser Series 1000 Service Manual 2