MS-5Replacing the Free Wheel Set | Cateye EC-3600, EC-3700 specs

Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700

MS-5Replacing the Free Wheel Set

1. Detach the chain. (See the Section MS-4 "Replacing the Chain.")

2. Hold the D-cut section on the free wheel shaft with a No.13 wrench, and remove the hexagon U-nut. Then, pull off the free wheel set by using a free wheel remover. (Figs. 1 & 2)

3. Mount the brandnew free wheel set, and firmly tighten the hexagon nut. Tightening should be done while holding the D- cut section with a No.13 wrench. (Fig. 1)

4. Set the chain by referring to the Section MS-4 "Replacing the Chain."

Free Wheel Set

EC-1200 & EC-1600

Idler

Timing Belt

Free Wheel

D-Cut Section

Fig. 1	Fig. 2

ON

OFF

Free Wheel Set

EC-3600 & EC-3700

Free Wheel

Hexagon U-Nut

MS-5Replacing the Free Wheel Set

Cateye Ergociser Series 1000 Service Manual

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Cateye EC-3600, EC-3700 service manual MS-5Replacing the Free Wheel Set

Contents

Cateye Ergociser Applicable Models EC-1200 EC-1600 EC-3600 EC-3700 Index ServiceManual Applicable Models EC-1200 Flywheelw/o TypeUpright ForParts OfName Name of Parts for Upright Type w/o Flywheel EC-1600 Name of Parts for Upright Type w/ Flywheel Name FlywheelTypew OfPartsforUpright EC-3600 EC-3700 Name of Parts for Recumbent Type OFF ADD Name of Parts for Belt Drive Type EC-3600B/EC-3700B EC-3600B/EC-3700B Circuit Diagram for Automatic Type Cateye Ergociser Circuit Diagram 1No Display on Control Unit after Power on No Display on Control Unit after Power onEC-1200 EC-1600 EC-3600 EC-3700 Check Method of Causes Repair Method Explanation Figures Main unit in accordance with the following procedures 2No Display of Cadence No Display of Pulse Rate EC-1600 EC-3700 Printer is not used. Check if the No.4 select switch onDefective ES-3 Replacing the Power Supply Board No Printer Operation Check Method of Causes Repair Method No Loading Check of mechanical systems Section ES-2 Replacing the 5P Cable Remove the connector CN-1 from the power supply boardNo Loading Check of Electrical Systems 5No Loading Check of Electrical Systems 6No Pedal Rotation Locked No Pedal Rotation LockedEC-1600 EC-3600 EC-3700 Flywheel set with new ones 1Unusual Noise Continuous and IncreasingEC-1200 EC-1600 EC-3600 1Unusual Noise 2Unusual Noise Unusual Noise Periodical 3Unusual Noise Noise occurs when the pedal is rotated with a large torque 1Removing the Frame Covers 1Removing the Frame Covers Side pedal can be removed by turning it in the clockwise Remove the frame covers in the following proceduresRemoving the Frame Covers 2Removing the Frame Covers Frame ES-1Replacing the Wiring within 2Replacing the 5P Cable ES-2Replacing the 5P Cable Cut the cable holders which fix the cable to remove the 5P Control unit. Also, remove the cable connector. FigCable to the frame by using cable holders Frame Covers ES-3Replacing the Power ES-3Replacing the Power Supply BoardSupply Board , fasten the frame-side nut Metal base in the following procedures. FigWhen the main unit is viewed from the direction as depicted Frame side Fig ES-5Replacing the CDC Sensor ES-5Replacing the CDC Sensor Replacing the Panel Keyboard ES-6Replacing the Panel Keyboard ES-7Replacing the Button Panel ES-7Replacing the Button Panel ES-8Replacing the Printer Replacing the Printer ES-9Adjusting the Printing Darkness ES-9Adjusting the Printing Darkness ES-10Paper Jamming in Printer Paper Jamming in Printer MS-1Replacing Workload Unit w/o FlywheelEC-1200 Tension to the chain. Fig Wheel before setting it to the upper part of the large gearSetting on the large gear. Fig Assemble the chain. Chain should first be set on the free MS-1Replacing the Workload Unit w/o Flywheel MS-2Replacing the Workload Unit FlywheelÀMounting the Brandnew Workload Unit MS-3Adjusting the Flywheel MS-3Adjusting the FlywheelEC-1600 EC-3600 MS-4Replacing the Chain MS-5Replacing the Free Wheel Set MS-5Replacing the Free Wheel Set MS-6Replacing the Derailleur Set MS-7Replacing the Idler Set MS-7Replacing the Idler Set MS-8Replacing the Crank Set MS-8Replacing the Crank Set Adjust the clearance between the magnet mounted on Fasten the crank cap by using a coin, etc. FigEnable the complete setting of the gear. Fig Should be adjusted as illustrated in Fig 9Replacing the BB Set MS-9Replacing the BB Set MS-10Replacing the Post Spacer MS-10Replacing the Post Spacer MS-11Adjusting the Spacer Spring MS-11Adjusting the Spacer Spring MS-12Replacing the Inner Pipe Spacer MS-12Replacing the Inner Pipe Spacer EC-3600 EC-3700 MS-13Replacing the Vertical Pipe Spacer MS-13Replacing the Vertical Pipe Spacer MS-14Replacing the Leg Cover MS-14Replacing the Leg Cover EC-3600 EC-3700 MS-15Replacing the Caster and Level Adjuster MS-16Replacing the Seat Post Knob MS-16Replacing the Seat Post Knob EC-3600 EC-3700 MS-17Replacing the Lock Pin MS-17Replacing the Lock Pin Set the right and left pedals MS-18Replacing the Crank CoverMS-19Replacing the Crank Cover ÀREMOVAL Remove both right and left pedals. Fig EC-1200 EC-1600 MS-19Replacing the Center Cover of Upright Type1200, remove the cable holder from the handlebar post MS-20Replacing the Center Cover of Recumbent Type MS-21Replacing the Handlebar Grip MS-22Replacing the Printer Cover MS-22Replacing the Printer Cover MS-23Replacing the Paper Cutter MS-23Replacing the Paper Cutter PNR.780-5160 EC-1600/3700 Panel Keybord unit sets List of Genuin Parts Applicable Models EC-1200EC-1600 PNR.781-5520 EC-3600 Crank CoverL,RSet unit sets Unit sets PNR.781-5580 PNR.000-0000 HR Senaor Belt unit sets PNR.701-6701 Wireless Heart Rate Senaor Kit TMParts Unit sets 1000 Unit pieces P8M15-1080 Applicable Models EC-1200B EC-1600B EC-3600B EC-3700BList of Genuin Parts Belt Drive Unit sets Unit pieces P8M15-1192 PNR.724-1022 List of Genuin Parts Applicable Models EC-1200 EC-1600 EC-3600 EC-3700