Page
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PLEASE READ PRIOR TO INSTALLATION FOR SAFETY
Preface
DANGER
Page
Table of Contents
Table of Contents
Chapter 2 Installation and Wiring
Preface
Chapter 4 Digital Keypad Operation
Chapter 5 Parameters
Chapter 6 Fault Code Information
Chapter 7 Troubleshooting
Chapter 8 Maintenance and Inspections
Appendix A Specifications
Appendix B Accessories
Appendix C How to Select the Right AC Motor Drive
Chapter 1 Introduction
1.1 Receiving and Inspection
1.1.1 Nameplate Information
1.1.2 Model Explanation
1.1.3 Series Number Explanation
1.1.4 Drive Frames
1.2 Appearances
Taoyuan 230V 3-phase 1HP0.75kW Model
1.3 Installation Steps
1.4 Storage
3. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors
Chapter 1 IntroductionVFD-S Series
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2.2 Installation
Chapter 2 Installation and Wiring
2.1 Ambient Conditions
Air Flow
150mm 6inch
50mm 2inch 50mm 2inch 150mm 6inch
Dimensions are in millimeter and inch
2.3 Dimensions
Frame S1 VFD002S11A, VFD002S21A, VFD002S23A
5. 8 0
88 .0 3 .4
13 .0 0 .5
73 .0 2 .8
Chapter 2 Installation and WiringVFD-S Series
3 .3
5. 8 0
2 .9
85 .0 3 .3
10 2. 0 4
74 .0 2 .9
2. 8 0
Chapter 2 Installation and WiringVFD-S Series
85 .0 3 .3 74 .0 2 .9
5. 8 0
5. 0 0
3 .3
5. 8 0
12 4. 0 4
2 .9
Chapter 2 Installation and WiringVFD-S Series
3 .3
5. 8 0
2 .9
Chapter 2 Installation and WiringVFD-S Series
3 .3
5. 8 0
12 6. 0 4
Chapter 2 Installation and WiringVFD-S Series
3 .3
5. 8 0
12 7. 0 5
Chapter 2 Installation and WiringVFD-S Series
86 .5 3 .4
5. 4 0
12 9. 0 5
Chapter 2 Installation and WiringVFD-S Series
10 0. 0 3 86 .5 3 .4 73 .0 2 .8
12 9. 0 5
67 .8 2 .6
Chapter 2 Installation and WiringVFD-S Series
5. 4 0
5. 5 0
12 9. 3 5 8. 5 0
Chapter 2 Installation and WiringVFD-S Series
Frame S2 VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U
67.8
53.9
2.4 Wiring
Basic Wiring Diagrams
2.4.1 Basic Wiring
DANGER
Chapter 2 Installation and WiringVFD-S Series
when power supply
fault output
For VFDXXXSXXA/B/D/U
Chapter 2 Installation and WiringVFD-S Series
R/L1
S/L2
T/L3
Two/Three wire control
NPN Mode
PNP Mode
Chapter 2 Installation and WiringVFD-S Series
For VFDXXXSXXE
2.4.2 External Wiring
2.4.3 Main Terminals Connections
Mains power terminals R/L1, S/L2, T/L3 and L/L1, N/L2
Control circuit terminals U/T1, V/T2, W/T3
Forward running
Terminals +2/B1, B2 for connecting brake resistor
Terminals +2/B1, +1 for connecting DC reactor
Grounding terminals
2.4.4 Control Terminals
RJ11
AFM circuit
Control signal wiring size 18 AWG 0.75 mm2 with shielded wire
Internal Circuit
wind each wires 3 times or more around the core
Analog input terminals AVI, GND
Digital inputs M0~M5, GND
Digital outputs MO1, MCM
Power terminal
2.4.5 Main Circuit Terminals
Chapter 2 Installation and WiringVFD-S Series
2-28
Power terminal
Chapter 2 Installation and WiringVFD-S Series
Revision August 2008, SE09, SW
2-29
Power terminal
Chapter 2 Installation and WiringVFD-S Series
2-30
Revision August 2008, SE09, SW
Power terminal
Chapter 2 Installation and WiringVFD-S Series
Revision August 2008, SE09, SW
2-31
Power terminal
Chapter 2 Installation and WiringVFD-S Series
2-32
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Power terminal
Chapter 2 Installation and WiringVFD-S Series
Revision August 2008, SE09, SW
2-33
Chapter 2 Installation and WiringVFD-S Series
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Chapter 3 Start Up
3.1 Preparations before Start-up
The keypad should light up as follows normal status with no error
If the drive has built-in fan, it should run
3.2 Operation Method
3.3 Trial Run
Check if the motor direction of rotation is correct
Check if acceleration and deceleration are smooth
1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem
Chapter 3 Start Up VFD-S Series
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4.2 Explanation of LED Indicators
Chapter 4 Digital Keypad Operation
4.1 Description of the Digital Keypad
4.3 Explanations of Display Messages
The internal PLC process step currently being performed
4.4 How to Operate the Digital Keypad
To shift data
Chapter 4 Digital Keypad OperationVFD-S Series
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Chapter 5 Parameters
5.1 Summary of Parameter Settings
Chapter 5 ParametersVFD-S Series
Settings
Settings
Setting
Explanation
Settings
Setting
Explanation
Factory
Group 3 Output Function Parameters
Settings
Setting
Explanation
Factory
Group 5 Multi-Step Speed and PLC Parameters
Settings
Setting
Explanation
Factory
Explanation
Group 9 Communication Parameters
Settings
Setting
Explanation
Factory
5.2 Parameter Settings for Applications
Two-wire/three-wire
Over-torque Setting
Output Signal during Running
Output Signal when Frequency Attained
5.3 Description of Parameter Settings
Group 0 User Parameters
This parameter can be set during operation
0-00
0-04
d2 Multifunction display, see Pr.0-04 d3 Display output current LED A
0-05
0-06
Software Version
0-07
0-08
Password Decode Flow Chart
0-08
0-07
0-07
Setting for Pr
8 factory setting
Chapter 5 Parameters VFD-S Series
Revision August 2008, SE09, SW
1-00
1-01
1-02
1-03
1-05
1-06
Standard V/F Curve
1-07
1-09
1-10
1-11
1-12
Acceleration Time Jog operation commandON
Frequency
Time
Max. output Freq. Pr.1-00
Disable S curve
Enable S curve
Acceleration/deceleration Characteristics
1-18
J1 Voltage signal input0-10V Current signal input4-20mA
Group 2 Operation Method Parameters
2-01 Source of Operation Command
2-02
10kHz
3kHz
115V/230V/460V Series
2-05 Loss of ACI Signal 4-20mA
Group 3 Output Function Parameters
3-01
Analog Frequency Meter
Analog Current Meter
Freq
Counter Trigger Signal Multi-function Input Terminal
2ms 2ms The width of trigger signal should not be less than 2ms250 Hz
3-06
Display Pr.0-04=d1 TRG
Function
Setting
Description
Group 4 Input Function Parameters
4-00
4-01
4-02
This example shows a potentiometer range of 0 to 5 Volts
Potentiometer Scale
Max Output Pr.1-00 Freq 60Hz
0 Hz
Potentiometer Scale
4-06
4-07
4-08
Parameters & Functions table
FWD/STOP
REV/STOP
RUN/STOP
REV/FWD
setting by d5 GND
RESET Mx Close Operation available setting by d6 GND
d4, d5 External Faults
d6 External Reset
d10 Jog Operation Control
Mx Close Operation available d10 jog operation command GND
d11 Acceleration/Deceleration Speed Inhibit
d13, d14 External Base Block
d12 First or Second Acceleration/Deceleration Time Selection
Chapter 5 ParametersVFD-S Series
B.B.N.O Mx Close Operation available. setting by d13 B.B.N.C
Mx OpenOperation available. setting by d14 GND
UP setting by d15 DOWN setting by d16
Mx Close Freq. will increase by one unit
setting by d18 GND
PLC operation Mx Close Run PLC. setting by d17 Mx ClosePause PLC
d19 Counter Trigger
Reset counter Mx close reset counter d20 reset the counter value GND
d20 Counter Reset
d22 PID function disable
d27 Press UP/DOWN key to switch forward/reverse N.O. motion
RUN/STOP
4-11
M0 Open Stop, Close Run M1 No Function GND
5-00
5-01
5-02
5-03
Example 2 Pr.5-07 = d2 Continuously executes program cycles
Example 3 Pr. 5-07 = d3 Execute one cycle step by step
Example 4 Pr. 5-07 =d4 Continuously execute PLC cycles step by step
Weights
Example 5 Pr. 5-07 = d1 Execute one cycle of the PLC program
5-08
0=Forward
5-09
5-10
5-11
5-12
Group 6 Protection Parameters
6-01
Over-voltage Stall Prevention
Over-current Stall Prevention Level
6-03 Over-Torque Detection Mode OL2
6-04
6-05
6-07
Present Fault Record
Second Most Recent Fault Record
Third Most Recent Fault Record
6-08
d20 Software protection enable codE d21 Reserved
Group 7 Motor Parameters
7-00
7-01
7-02
Output Frequency
8-00
8-01
8-02
8-04 Momentary Power Loss Operation Selection
8-05
8-06
8-07
8-08 Skip Frequency 1 Upper Limit
8-10
8-11
8-12
8-15
Automatic Voltage Regulation AVR
8-16
8-17
RS485
9-01
Computer
9-03
1 +EV 2 GND 3 SG- 4 SG+
ASCII mode
RTU mode
7.N.2
7.E.1
ASCII mode
RTU mode
3.2 ADR Communication Address
RTU mode Command message
3 Command code 10H, write n word, n=12
3.4 Check sum ASCII mode
Unsigned char* data Å a pointer to the message buffer
Address
Content
Functions
Address
Content
Functions
ASCII mode
RTU mode
Error message
Exception
3.7 Communication program of PC
A-00
A-01
A-02
A-03
A-05
A-06
A-07
A-08
Sleep Function
A-10
A-11
A-12
+ + +
1-00
Drange
A-13 = 56-0 X 100100 X 10 =
Chapter 6 Fault Code Information
6.1 Common Problems and Solutions
Chapter 6 Fault Code InformationVFD-S Series
Fault
6.2 Reset
Chapter 7 Troubleshooting
7.1 Over Current OC
Over-current during acceleration
Over-current during deceleration
7.2 Ground Fault
7.3 Over Voltage OV
Ground fault
Chapter 7 Troubleshooting VFD-S Series
7.4 Low Voltage Lv
7.5 Over Heat OH
7.6 Overload
Chapter 7 Troubleshooting VFD-S Series
Check for correct settings at
7.8 Phase Loss PHL
7.7 Keypad Display is Abnormal
Check if all connectors are connect correctly and no noise is present
Check wiring at R, S and T terminals
Chapter 7 Troubleshooting VFD-S Series
7.9 Motor cannot Run
Revision August 2008, SE09, SW
7.10 Motor Speed cannot be Changed
Chapter 7 Troubleshooting VFD-S Series
Check to see if frequency is
out of range upper/lower
7.11 Motor Stalls during Acceleration
7.12 The Motor does not Run as Expected
Chapter 7 Troubleshooting VFD-S Series
settings
7.13 Electromagnetic/Induction Noise
7.14 Environmental Condition
7.15 Affecting Other Machines
Chapter 8 Maintenance and Inspections
DANGER
Daily Inspection
Periodic Inspection
Chapter 8 Maintenance and InspectionsVFD-S Series
Maintenance
DC capacity of main circuit
Printed circuit board and connector of main circuit
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Chapter 8 Maintenance and InspectionsVFD-S Series
Revision August 2008, SE09, SW
Appendix A Specifications
Voltage Class
115V Class
Voltage Class
Appendix A SpecificationsVFD-S Series
General Specifications
Voltage Class
460V Class
Appendix B Accessories
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives
9. Definition for Brake Usage ED%
B.1.1 Dimensions and Weights for Brake resistors
B.2 EMI Filters
Installation
General precaution
Choose suitable motor cable and precautions
1. Use the cable with shielding double shielding is the best
The length of motor cable
B.2.1 Dimensions
Order P/N RF007S21AA/ RF007S43AA
Appendix B AccessoriesVFD-S Series
Order P/N RF022S21BA
Appendix B AccessoriesVFD-S Series
POWER-IN
Order P/N 12DKT1W3S
Order P/N 08TDT1W4S
Appendix B AccessoriesVFD-S Series
POWER-IN
POWER-IN
B-10
B.3 AC Reactor B.3.1 AC Input Reactor Recommended Value
B.3.2 AC Output Reactor Recommended Value
B.3.3 Applications for AC Reactor
Application
B.4 DC Choke Recommended Values
B.5 Zero Phase Reactor RF220X00A
Zero Phase Reactor
Power
Supply
Models
B.6 Din Rail-DR01
Screw Size
B.7 Remote Controller RC-01
Dimensions are in millimeter
Pr. 4-05 set to d06 M2 set for reset
Appendix B AccessoriesVFD-S Series
B.8 Conduit Bracket BK-S
Appendix B AccessoriesVFD-S Series
73.02.87
B-18
B.9 Non-fuse Circuit Breaker Chart
Fuse Specification Chart
Appendix B AccessoriesVFD-S Series
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B-20
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Appendix C How to Select the Right AC Motor Drive
Related Specification
C.1 Capacity Formulas
n T + n s k s − 1 = P C 1 ⎢ ⎢
n T + I M ⎢1+
k ⋅ N
Symbol explanation
k ⋅ IM ≤ the rated current of AC motor drive A
k ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA
cosϕ
Parameter Settings Note
C.2 General Precautions
Selection Note
C.3 How to Choose a Suitable Motor
torque%
25% 40% 60% 100
continuous
To avoid resonances, use the Skip frequencies
Special motors
Power Transmission Mechanism
Motor torque
Motor