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Delta Electronics This page intentionally left blank, Installation and WiringVFD-S Series

Models: VFD-S

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Chapter 2 Installation and WiringVFD-S Series

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2-34	Revision August 2008, SE09, SW V2.61

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Delta Electronics manual This page intentionally left blank, Installation and WiringVFD-S Series, 2-34

Contents

Page Page Page PLEASE READ PRIOR TO INSTALLATION FOR SAFETY PrefaceDANGER Page Table of Contents Table of ContentsChapter 2 Installation and Wiring PrefaceChapter 5 Parameters Chapter 4 Digital Keypad OperationChapter 7 Troubleshooting Chapter 6 Fault Code InformationAppendix A Specifications Chapter 8 Maintenance and InspectionsAppendix B Accessories Appendix C How to Select the Right AC Motor Drive1.1 Receiving and Inspection Chapter 1 Introduction1.1.1 Nameplate Information 1.1.2 Model Explanation1.1.4 Drive Frames 1.1.3 Series Number Explanation1.2 Appearances Taoyuan 230V 3-phase 1HP0.75kW Model1.3 Installation Steps 1.4 Storage 3. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors Chapter 1 IntroductionVFD-S Series This page intentionally left blankRevision August 2008, SE09, SW 2.2 Installation Chapter 2 Installation and Wiring2.1 Ambient Conditions Air Flow 150mm 6inch50mm 2inch 50mm 2inch 150mm 6inch Dimensions are in millimeter and inch 2.3 DimensionsFrame S1 VFD002S11A, VFD002S21A, VFD002S23A 88 .0 3 .4 5. 8 013 .0 0 .5 73 .0 2 .83 .3 Chapter 2 Installation and WiringVFD-S Series5. 8 0 2 .910 2. 0 4 85 .0 3 .374 .0 2 .9 2. 8 085 .0 3 .3 74 .0 2 .9 Chapter 2 Installation and WiringVFD-S Series5. 8 0 5. 0 05. 8 0 3 .312 4. 0 4 2 .93 .3 Chapter 2 Installation and WiringVFD-S Series5. 8 0 2 .93 .3 Chapter 2 Installation and WiringVFD-S Series5. 8 0 12 6. 0 43 .3 Chapter 2 Installation and WiringVFD-S Series5. 8 0 12 7. 0 586 .5 3 .4 Chapter 2 Installation and WiringVFD-S Series5. 4 0 12 9. 0 510 0. 0 3 86 .5 3 .4 73 .0 2 .8 Chapter 2 Installation and WiringVFD-S Series12 9. 0 5 67 .8 2 .65. 4 0 Chapter 2 Installation and WiringVFD-S Series5. 5 0 12 9. 3 5 8. 5 0Frame S2 VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U Chapter 2 Installation and WiringVFD-S Series67.8 53.92.4 Wiring Basic Wiring Diagrams 2.4.1 Basic WiringDANGER when power supply Chapter 2 Installation and WiringVFD-S Seriesfault output For VFDXXXSXXA/B/D/UR/L1 Chapter 2 Installation and WiringVFD-S SeriesS/L2 T/L3Two/Three wire control PNP Mode NPN ModeChapter 2 Installation and WiringVFD-S Series For VFDXXXSXXE2.4.2 External Wiring Mains power terminals R/L1, S/L2, T/L3 and L/L1, N/L2 2.4.3 Main Terminals ConnectionsControl circuit terminals U/T1, V/T2, W/T3 Forward runningTerminals +2/B1, B2 for connecting brake resistor Terminals +2/B1, +1 for connecting DC reactorGrounding terminals RJ11 2.4.4 Control TerminalsAFM circuit Control signal wiring size 18 AWG 0.75 mm2 with shielded wireInternal Circuit Analog input terminals AVI, GND wind each wires 3 times or more around the coreDigital inputs M0~M5, GND Digital outputs MO1, MCM2.4.5 Main Circuit Terminals Power terminalChapter 2 Installation and WiringVFD-S Series 2-28Chapter 2 Installation and WiringVFD-S Series Power terminalRevision August 2008, SE09, SW 2-29Chapter 2 Installation and WiringVFD-S Series Power terminal2-30 Revision August 2008, SE09, SWChapter 2 Installation and WiringVFD-S Series Power terminalRevision August 2008, SE09, SW 2-31Chapter 2 Installation and WiringVFD-S Series Power terminal2-32 Revision August 2008, SE09, SWChapter 2 Installation and WiringVFD-S Series Power terminalRevision August 2008, SE09, SW 2-33This page intentionally left blank Chapter 2 Installation and WiringVFD-S Series2-34 Revision August 2008, SE09, SW3.1 Preparations before Start-up Chapter 3 Start UpThe keypad should light up as follows normal status with no error If the drive has built-in fan, it should run3.3 Trial Run 3.2 Operation Method„ Check if the motor direction of rotation is correct „ Check if acceleration and deceleration are smooth1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem Chapter 3 Start Up VFD-S Series This page intentionally left blankRevision August 2008, SE09, SW Chapter 4 Digital Keypad Operation 4.2 Explanation of LED Indicators4.1 Description of the Digital Keypad 4.3 Explanations of Display MessagesThe internal PLC process step currently being performed To shift data 4.4 How to Operate the Digital KeypadChapter 4 Digital Keypad OperationVFD-S Series This page intentionally left blankRevision August 2008, SE09, SW Chapter 5 Parameters Chapter 5 ParametersVFD-S Series 5.1 Summary of Parameter SettingsSettings SettingsSetting ExplanationSetting SettingsExplanation FactoryGroup 3 Output Function Parameters Setting SettingsExplanation FactoryGroup 5 Multi-Step Speed and PLC Parameters Setting SettingsExplanation FactoryExplanation Group 9 Communication Parameters Setting SettingsExplanation Factory5.2 Parameter Settings for Applications „ Two-wire/three-wire „ Over-torque Setting „ Output Signal during Running „ Output Signal when Frequency Attained Group 0 User Parameters 5.3 Description of Parameter SettingsThis parameter can be set during operation 0-000-04 d2 Multifunction display, see Pr.0-04 d3 Display output current LED A0-05 Software Version 0-060-07 0-080-08 Password Decode Flow Chart0-07 0-078 factory setting Setting for PrChapter 5 Parameters VFD-S Series Revision August 2008, SE09, SW1-01 1-001-02 1-031-06 1-05Standard V/F Curve 1-071-10 1-091-11 1-12Frequency Acceleration Time Jog operation commandONTime Max. output Freq. Pr.1-00Enable S curve Disable S curveAcceleration/deceleration Characteristics 1-18Group 2 Operation Method Parameters J1 Voltage signal input0-10V Current signal input4-20mA2-02 2-01 Source of Operation Command10kHz 3kHz115V/230V/460V Series 2-05 Loss of ACI Signal 4-20mA 3-01 Group 3 Output Function ParametersAnalog Frequency Meter Analog Current MeterFreq 2ms 2ms The width of trigger signal should not be less than 2ms250 Hz Counter Trigger Signal Multi-function Input Terminal3-06 Display Pr.0-04=d1 TRGFunction SettingDescription 4-00 Group 4 Input Function Parameters4-01 4-02This example shows a potentiometer range of 0 to 5 Volts Max Output Pr.1-00 Freq 60Hz Potentiometer Scale0 Hz Potentiometer Scale4-07 4-064-08 Parameters & Functions tableREV/STOP FWD/STOPRUN/STOP REV/FWDRESET Mx Close Operation available setting by d6 GND setting by d5 GNDd4, d5 External Faults d6 External Resetd10 Jog Operation Control Mx Close Operation available d10 jog operation command GNDd11 Acceleration/Deceleration Speed Inhibit d13, d14 External Base Block d12 First or Second Acceleration/Deceleration Time SelectionChapter 5 ParametersVFD-S Series Mx OpenOperation available. setting by d14 GND B.B.N.O Mx Close Operation available. setting by d13 B.B.N.CUP setting by d15 DOWN setting by d16 Mx Close Freq. will increase by one unitsetting by d18 GND PLC operation Mx Close Run PLC. setting by d17 Mx ClosePause PLCd19 Counter Trigger d20 Counter Reset Reset counter Mx close reset counter d20 reset the counter value GNDd22 PID function disable d27 Press UP/DOWN key to switch forward/reverse N.O. motionRUN/STOP 4-11M0 Open Stop, Close Run M1 No Function GND 5-01 5-005-02 5-03Example 2 Pr.5-07 = d2 Continuously executes program cycles Example 4 Pr. 5-07 =d4 Continuously execute PLC cycles step by step Example 3 Pr. 5-07 = d3 Execute one cycle step by stepExample 5 Pr. 5-07 = d1 Execute one cycle of the PLC program Weights5-08 0=Forward5-10 5-095-11 5-126-01 Group 6 Protection ParametersOver-current Stall Prevention Level Over-voltage Stall Prevention6-04 6-03 Over-Torque Detection Mode OL26-05 6-07Second Most Recent Fault Record Present Fault RecordThird Most Recent Fault Record 6-08d20 Software protection enable codE d21 Reserved 7-00 Group 7 Motor Parameters7-01 7-028-00 Output Frequency8-01 8-028-05 8-04 Momentary Power Loss Operation Selection8-06 8-078-10 8-08 Skip Frequency 1 Upper Limit8-11 8-12Automatic Voltage Regulation AVR 8-158-16 8-17RS485 9-01Computer 1 +EV 2 GND 3 SG- 4 SG+ 9-03RTU mode ASCII mode7.N.2 7.E.1RTU mode ASCII mode3.2 ADR Communication Address RTU mode Command message 3 Command code 10H, write n word, n=12 3.4 Check sum ASCII mode Unsigned char* data Å a pointer to the message buffer Address ContentFunctions Address ContentFunctions RTU mode ASCII modeError message Exception3.7 Communication program of PC A-01 A-00A-02 A-03A-06 A-05A-07 A-08A-10 Sleep FunctionA-11 A-121-00 + + +Drange A-13 = 56-0 X 100100 X 10 =6.1 Common Problems and Solutions Chapter 6 Fault Code InformationChapter 6 Fault Code InformationVFD-S Series Fault 6.2 Reset 7.1 Over Current OC Chapter 7 TroubleshootingOver-current during acceleration Over-current during deceleration7.3 Over Voltage OV 7.2 Ground FaultGround fault Chapter 7 Troubleshooting VFD-S Series7.4 Low Voltage Lv 7.6 Overload 7.5 Over Heat OHChapter 7 Troubleshooting VFD-S Series Check for correct settings at7.7 Keypad Display is Abnormal 7.8 Phase Loss PHLCheck if all connectors are connect correctly and no noise is present Check wiring at R, S and T terminalsChapter 7 Troubleshooting VFD-S Series 7.9 Motor cannot RunRevision August 2008, SE09, SW Chapter 7 Troubleshooting VFD-S Series 7.10 Motor Speed cannot be ChangedCheck to see if frequency is out of range upper/lower7.12 The Motor does not Run as Expected 7.11 Motor Stalls during AccelerationChapter 7 Troubleshooting VFD-S Series settings7.14 Environmental Condition 7.13 Electromagnetic/Induction Noise7.15 Affecting Other Machines DANGER Chapter 8 Maintenance and InspectionsDaily Inspection Periodic InspectionChapter 8 Maintenance and InspectionsVFD-S Series Maintenance „ DC capacity of main circuit „ Printed circuit board and connector of main circuit This page intentionally left blank Chapter 8 Maintenance and InspectionsVFD-S SeriesRevision August 2008, SE09, SW Voltage Class Appendix A Specifications115V Class Voltage ClassGeneral Specifications Appendix A SpecificationsVFD-S SeriesVoltage Class 460V ClassB.1 All Brake Resistors & Brake Units Used in AC Motor Drives Appendix B Accessories9. Definition for Brake Usage ED% B.1.1 Dimensions and Weights for Brake resistors Installation B.2 EMI FiltersGeneral precaution Choose suitable motor cable and precautions1. Use the cable with shielding double shielding is the best The length of motor cable Order P/N RF007S21AA/ RF007S43AA B.2.1 DimensionsOrder P/N RF022S21BA Appendix B AccessoriesVFD-S SeriesPOWER-IN Appendix B AccessoriesVFD-S SeriesOrder P/N 12DKT1W3S Order P/N 08TDT1W4SPOWER-IN Appendix B AccessoriesVFD-S SeriesPOWER-IN B-10B.3.2 AC Output Reactor Recommended Value B.3 AC Reactor B.3.1 AC Input Reactor Recommended ValueB.3.3 Applications for AC Reactor Application B.4 DC Choke Recommended Values Zero Phase Reactor B.5 Zero Phase Reactor RF220X00APower SupplyModels B.6 Din Rail-DR01Screw Size Dimensions are in millimeter B.7 Remote Controller RC-01Pr. 4-05 set to d06 M2 set for reset Appendix B AccessoriesVFD-S SeriesAppendix B AccessoriesVFD-S Series B.8 Conduit Bracket BK-S73.02.87 B-18Fuse Specification Chart B.9 Non-fuse Circuit Breaker ChartThis page intentionally left blank Appendix B AccessoriesVFD-S SeriesB-20 Revision August 2008, SE09, SWRelated Specification Appendix C How to Select the Right AC Motor Driven T + n s k s − 1 = P C 1 ⎢ ⎢ C.1 Capacity Formulasn T + I M ⎢1+ k ⋅ Nk ⋅ IM ≤ the rated current of AC motor drive A Symbol explanationk ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA cosϕParameter Settings Note C.2 General PrecautionsSelection Note torque% C.3 How to Choose a Suitable Motor25% 40% 60% 100 continuousSpecial motors „ To avoid resonances, use the Skip frequenciesMotor torque Power Transmission MechanismMotor