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Delta Electronics VFD-S manual Frame S2 VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U, 67.8, 53.9

Models: VFD-S

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Frame S2: VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U

Chapter 2 Installation and WiringVFD-S Series

Frame S2: VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U

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Revision August 2008, SE09, SW V2.61

2-15

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Delta Electronics VFD-S manual Frame S2 VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U, 67.8, 53.9, 6.50.26

Contents

Page Page Page Preface PLEASE READ PRIOR TO INSTALLATION FOR SAFETYDANGER Page Chapter 2 Installation and Wiring Table of ContentsTable of Contents PrefaceChapter 4 Digital Keypad Operation Chapter 5 ParametersChapter 6 Fault Code Information Chapter 7 TroubleshootingAppendix B Accessories Chapter 8 Maintenance and InspectionsAppendix A Specifications Appendix C How to Select the Right AC Motor Drive1.1.1 Nameplate Information Chapter 1 Introduction1.1 Receiving and Inspection 1.1.2 Model Explanation1.2 Appearances 1.1.3 Series Number Explanation1.1.4 Drive Frames Taoyuan 230V 3-phase 1HP0.75kW Model1.3 Installation Steps 1.4 Storage 3. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors This page intentionally left blank Chapter 1 IntroductionVFD-S SeriesRevision August 2008, SE09, SW Chapter 2 Installation and Wiring 2.2 Installation2.1 Ambient Conditions 150mm 6inch Air Flow50mm 2inch 50mm 2inch 150mm 6inch 2.3 Dimensions Dimensions are in millimeter and inchFrame S1 VFD002S11A, VFD002S21A, VFD002S23A 13 .0 0 .5 5. 8 088 .0 3 .4 73 .0 2 .85. 8 0 Chapter 2 Installation and WiringVFD-S Series3 .3 2 .974 .0 2 .9 85 .0 3 .310 2. 0 4 2. 85. 8 0 Chapter 2 Installation and WiringVFD-S Series85 .0 3 .3 74 .0 2 .9 5. 0 012 4. 0 4 3 .35. 8 2 .95. 8 0 Chapter 2 Installation and WiringVFD-S Series3 .3 2 .95. 8 0 Chapter 2 Installation and WiringVFD-S Series3 .3 12 6. 0 45. 8 0 Chapter 2 Installation and WiringVFD-S Series3 .3 12 7. 0 55. 4 0 Chapter 2 Installation and WiringVFD-S Series86 .5 3 .4 12 9. 0 512 9. 0 5 Chapter 2 Installation and WiringVFD-S Series10 0. 0 3 86 .5 3 .4 73 .0 2 .8 67 .8 2 .65. 5 0 Chapter 2 Installation and WiringVFD-S Series5. 4 0 12 9. 3 5 8. 5 067.8 Chapter 2 Installation and WiringVFD-S SeriesFrame S2 VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U 53.92.4 Wiring 2.4.1 Basic Wiring Basic Wiring DiagramsDANGER fault output Chapter 2 Installation and WiringVFD-S Serieswhen power supply For VFDXXXSXXA/B/D/US/L2 Chapter 2 Installation and WiringVFD-S SeriesR/L1 T/L3Two/Three wire control NPN Mode Chapter 2 Installation and WiringVFD-S SeriesFor VFDXXXSXXE PNP Mode2.4.2 External Wiring Control circuit terminals U/T1, V/T2, W/T3 2.4.3 Main Terminals ConnectionsMains power terminals R/L1, S/L2, T/L3 and L/L1, N/L2 Forward runningTerminals +2/B1, +1 for connecting DC reactor Terminals +2/B1, B2 for connecting brake resistorGrounding terminals 2.4.4 Control Terminals RJ11Control signal wiring size 18 AWG 0.75 mm2 with shielded wire AFM circuitInternal Circuit Digital inputs M0~M5, GND wind each wires 3 times or more around the coreAnalog input terminals AVI, GND Digital outputs MO1, MCMChapter 2 Installation and WiringVFD-S Series Power terminal2.4.5 Main Circuit Terminals 2-28Revision August 2008, SE09, SW Power terminalChapter 2 Installation and WiringVFD-S Series 2-292-30 Power terminalChapter 2 Installation and WiringVFD-S Series Revision August 2008, SE09, SWRevision August 2008, SE09, SW Power terminalChapter 2 Installation and WiringVFD-S Series 2-312-32 Power terminalChapter 2 Installation and WiringVFD-S Series Revision August 2008, SE09, SWRevision August 2008, SE09, SW Power terminalChapter 2 Installation and WiringVFD-S Series 2-332-34 Chapter 2 Installation and WiringVFD-S SeriesThis page intentionally left blank Revision August 2008, SE09, SWThe keypad should light up as follows normal status with no error Chapter 3 Start Up3.1 Preparations before Start-up If the drive has built-in fan, it should run„ Check if the motor direction of rotation is correct 3.2 Operation Method3.3 Trial Run „ Check if acceleration and deceleration are smooth1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem This page intentionally left blank Chapter 3 Start Up VFD-S SeriesRevision August 2008, SE09, SW 4.1 Description of the Digital Keypad 4.2 Explanation of LED IndicatorsChapter 4 Digital Keypad Operation 4.3 Explanations of Display MessagesThe internal PLC process step currently being performed 4.4 How to Operate the Digital Keypad To shift dataThis page intentionally left blank Chapter 4 Digital Keypad OperationVFD-S SeriesRevision August 2008, SE09, SW Chapter 5 Parameters 5.1 Summary of Parameter Settings Chapter 5 ParametersVFD-S SeriesSetting SettingsSettings ExplanationExplanation SettingsSetting FactoryGroup 3 Output Function Parameters Explanation SettingsSetting FactoryGroup 5 Multi-Step Speed and PLC Parameters Explanation SettingsSetting FactoryExplanation Group 9 Communication Parameters Explanation SettingsSetting Factory5.2 Parameter Settings for Applications „ Two-wire/three-wire „ Over-torque Setting „ Output Signal during Running „ Output Signal when Frequency Attained This parameter can be set during operation 5.3 Description of Parameter SettingsGroup 0 User Parameters 0-00d2 Multifunction display, see Pr.0-04 d3 Display output current LED A 0-040-05 0-07 0-06Software Version 0-080-07 Password Decode Flow Chart0-08 0-07Chapter 5 Parameters VFD-S Series Setting for Pr8 factory setting Revision August 2008, SE09, SW1-02 1-001-01 1-03Standard V/F Curve 1-051-06 1-071-11 1-091-10 1-12Time Acceleration Time Jog operation commandONFrequency Max. output Freq. Pr.1-00Acceleration/deceleration Characteristics Disable S curveEnable S curve 1-18J1 Voltage signal input0-10V Current signal input4-20mA Group 2 Operation Method Parameters2-01 Source of Operation Command 2-023kHz 10kHz115V/230V/460V Series 2-05 Loss of ACI Signal 4-20mA Analog Frequency Meter Group 3 Output Function Parameters3-01 Analog Current MeterFreq 3-06 Counter Trigger Signal Multi-function Input Terminal2ms 2ms The width of trigger signal should not be less than 2ms250 Hz Display Pr.0-04=d1 TRGSetting FunctionDescription 4-01 Group 4 Input Function Parameters4-00 4-02This example shows a potentiometer range of 0 to 5 Volts 0 Hz Potentiometer ScaleMax Output Pr.1-00 Freq 60Hz Potentiometer Scale4-08 4-064-07 Parameters & Functions tableRUN/STOP FWD/STOPREV/STOP REV/FWDd4, d5 External Faults setting by d5 GNDRESET Mx Close Operation available setting by d6 GND d6 External ResetMx Close Operation available d10 jog operation command GND d10 Jog Operation Controld11 Acceleration/Deceleration Speed Inhibit d12 First or Second Acceleration/Deceleration Time Selection d13, d14 External Base BlockChapter 5 ParametersVFD-S Series UP setting by d15 DOWN setting by d16 B.B.N.O Mx Close Operation available. setting by d13 B.B.N.CMx OpenOperation available. setting by d14 GND Mx Close Freq. will increase by one unitPLC operation Mx Close Run PLC. setting by d17 Mx ClosePause PLC setting by d18 GNDd19 Counter Trigger d22 PID function disable Reset counter Mx close reset counter d20 reset the counter value GNDd20 Counter Reset d27 Press UP/DOWN key to switch forward/reverse N.O. motion4-11 RUN/STOPM0 Open Stop, Close Run M1 No Function GND 5-02 5-005-01 5-03Example 2 Pr.5-07 = d2 Continuously executes program cycles Example 3 Pr. 5-07 = d3 Execute one cycle step by step Example 4 Pr. 5-07 =d4 Continuously execute PLC cycles step by step5-08 WeightsExample 5 Pr. 5-07 = d1 Execute one cycle of the PLC program 0=Forward5-11 5-095-10 5-12Group 6 Protection Parameters 6-01Over-voltage Stall Prevention Over-current Stall Prevention Level6-05 6-03 Over-Torque Detection Mode OL26-04 6-07Third Most Recent Fault Record Present Fault RecordSecond Most Recent Fault Record 6-08d20 Software protection enable codE d21 Reserved 7-01 Group 7 Motor Parameters7-00 7-028-01 Output Frequency8-00 8-028-06 8-04 Momentary Power Loss Operation Selection8-05 8-078-11 8-08 Skip Frequency 1 Upper Limit8-10 8-128-16 8-15Automatic Voltage Regulation AVR 8-179-01 RS485Computer 9-03 1 +EV 2 GND 3 SG- 4 SG+7.N.2 ASCII modeRTU mode 7.E.1ASCII mode RTU mode3.2 ADR Communication Address RTU mode Command message 3 Command code 10H, write n word, n=12 3.4 Check sum ASCII mode Unsigned char* data Å a pointer to the message buffer Content AddressFunctions Content AddressFunctions RTU mode Error messageASCII mode Exception3.7 Communication program of PC A-02 A-00A-01 A-03A-07 A-05A-06 A-08A-11 Sleep FunctionA-10 A-12Drange + + +1-00 A-13 = 56-0 X 100100 X 10 =Chapter 6 Fault Code Information 6.1 Common Problems and SolutionsChapter 6 Fault Code InformationVFD-S Series Fault 6.2 Reset Over-current during acceleration Chapter 7 Troubleshooting7.1 Over Current OC Over-current during decelerationGround fault 7.2 Ground Fault7.3 Over Voltage OV Chapter 7 Troubleshooting VFD-S Series7.4 Low Voltage Lv Chapter 7 Troubleshooting VFD-S Series 7.5 Over Heat OH7.6 Overload Check for correct settings atCheck if all connectors are connect correctly and no noise is present 7.8 Phase Loss PHL7.7 Keypad Display is Abnormal Check wiring at R, S and T terminals7.9 Motor cannot Run Chapter 7 Troubleshooting VFD-S SeriesRevision August 2008, SE09, SW Check to see if frequency is 7.10 Motor Speed cannot be ChangedChapter 7 Troubleshooting VFD-S Series out of range upper/lowerChapter 7 Troubleshooting VFD-S Series 7.11 Motor Stalls during Acceleration7.12 The Motor does not Run as Expected settings7.13 Electromagnetic/Induction Noise 7.14 Environmental Condition7.15 Affecting Other Machines Daily Inspection Chapter 8 Maintenance and InspectionsDANGER Periodic InspectionChapter 8 Maintenance and InspectionsVFD-S Series Maintenance „ DC capacity of main circuit „ Printed circuit board and connector of main circuit Chapter 8 Maintenance and InspectionsVFD-S Series This page intentionally left blankRevision August 2008, SE09, SW 115V Class Appendix A SpecificationsVoltage Class Voltage ClassVoltage Class Appendix A SpecificationsVFD-S SeriesGeneral Specifications 460V ClassAppendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives9. Definition for Brake Usage ED% B.1.1 Dimensions and Weights for Brake resistors General precaution B.2 EMI FiltersInstallation Choose suitable motor cable and precautions1. Use the cable with shielding double shielding is the best The length of motor cable B.2.1 Dimensions Order P/N RF007S21AA/ RF007S43AAAppendix B AccessoriesVFD-S Series Order P/N RF022S21BAOrder P/N 12DKT1W3S Appendix B AccessoriesVFD-S SeriesPOWER-IN Order P/N 08TDT1W4SPOWER-IN Appendix B AccessoriesVFD-S SeriesPOWER-IN B-10B.3 AC Reactor B.3.1 AC Input Reactor Recommended Value B.3.2 AC Output Reactor Recommended ValueB.3.3 Applications for AC Reactor Application B.4 DC Choke Recommended Values Power B.5 Zero Phase Reactor RF220X00AZero Phase Reactor SupplyB.6 Din Rail-DR01 ModelsScrew Size Pr. 4-05 set to d06 M2 set for reset B.7 Remote Controller RC-01Dimensions are in millimeter Appendix B AccessoriesVFD-S Series73.02.87 B.8 Conduit Bracket BK-SAppendix B AccessoriesVFD-S Series B-18B.9 Non-fuse Circuit Breaker Chart Fuse Specification ChartB-20 Appendix B AccessoriesVFD-S SeriesThis page intentionally left blank Revision August 2008, SE09, SWAppendix C How to Select the Right AC Motor Drive Related Specificationn T + I M ⎢1+ C.1 Capacity Formulasn T + n s k s − 1 = P C 1 ⎢ ⎢ k ⋅ Nk ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA Symbol explanationk ⋅ IM ≤ the rated current of AC motor drive A cosϕC.2 General Precautions Parameter Settings NoteSelection Note 25% 40% 60% 100 C.3 How to Choose a Suitable Motortorque% continuous„ To avoid resonances, use the Skip frequencies Special motorsPower Transmission Mechanism Motor torqueMotor