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Delta Electronics VFD-S manual

Models: VFD-S

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Chapter 3 Start UpVFD-S Series

NOTE

1.Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem.

2.Do NOT touch output terminals U/T1, V/T2, W/T3 when power is still applied to R/L1, S/L2, T/L3 even when the AC motor drive has stopped. The DC-link capacitors may still be charged to hazardous voltage levels, even if the power has been turned off.

3.To avoid damage to components, do not touch them or the circuit boards with metal objects or your bare hands.

Revision August 2008, SE09, SW V2.61

3-3

Image 52

Delta Electronics VFD-S manual

Contents

Page Page Page PLEASE READ PRIOR TO INSTALLATION FOR SAFETY PrefaceDANGER Page Table of Contents Table of ContentsChapter 2 Installation and Wiring PrefaceChapter 4 Digital Keypad Operation Chapter 5 ParametersChapter 6 Fault Code Information Chapter 7 TroubleshootingChapter 8 Maintenance and Inspections Appendix A SpecificationsAppendix B Accessories Appendix C How to Select the Right AC Motor DriveChapter 1 Introduction 1.1 Receiving and Inspection1.1.1 Nameplate Information 1.1.2 Model Explanation1.1.3 Series Number Explanation 1.1.4 Drive Frames1.2 Appearances Taoyuan 230V 3-phase 1HP0.75kW Model1.3 Installation Steps 1.4 Storage 3. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors Chapter 1 IntroductionVFD-S Series This page intentionally left blankRevision August 2008, SE09, SW 2.2 Installation Chapter 2 Installation and Wiring2.1 Ambient Conditions Air Flow 150mm 6inch50mm 2inch 50mm 2inch 150mm 6inch Dimensions are in millimeter and inch 2.3 DimensionsFrame S1 VFD002S11A, VFD002S21A, VFD002S23A 5. 8 0 88 .0 3 .413 .0 0 .5 73 .0 2 .8Chapter 2 Installation and WiringVFD-S Series 3 .35. 8 0 2 .985 .0 3 .3 10 2. 0 474 .0 2 .9 2. 8 0Chapter 2 Installation and WiringVFD-S Series 85 .0 3 .3 74 .0 2 .95. 8 0 5. 0 03 .3 5. 8 012 4. 0 4 2 .9Chapter 2 Installation and WiringVFD-S Series 3 .35. 8 0 2 .9Chapter 2 Installation and WiringVFD-S Series 3 .35. 8 0 12 6. 0 4Chapter 2 Installation and WiringVFD-S Series 3 .35. 8 0 12 7. 0 5Chapter 2 Installation and WiringVFD-S Series 86 .5 3 .45. 4 0 12 9. 0 5Chapter 2 Installation and WiringVFD-S Series 10 0. 0 3 86 .5 3 .4 73 .0 2 .812 9. 0 5 67 .8 2 .6Chapter 2 Installation and WiringVFD-S Series 5. 4 05. 5 0 12 9. 3 5 8. 5 0Chapter 2 Installation and WiringVFD-S Series Frame S2 VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U67.8 53.92.4 Wiring Basic Wiring Diagrams 2.4.1 Basic WiringDANGER Chapter 2 Installation and WiringVFD-S Series when power supplyfault output For VFDXXXSXXA/B/D/UChapter 2 Installation and WiringVFD-S Series R/L1S/L2 T/L3Two/Three wire control NPN Mode PNP ModeChapter 2 Installation and WiringVFD-S Series For VFDXXXSXXE2.4.2 External Wiring 2.4.3 Main Terminals Connections Mains power terminals R/L1, S/L2, T/L3 and L/L1, N/L2Control circuit terminals U/T1, V/T2, W/T3 Forward runningTerminals +2/B1, B2 for connecting brake resistor Terminals +2/B1, +1 for connecting DC reactorGrounding terminals 2.4.4 Control Terminals RJ11AFM circuit Control signal wiring size 18 AWG 0.75 mm2 with shielded wireInternal Circuit wind each wires 3 times or more around the core Analog input terminals AVI, GNDDigital inputs M0~M5, GND Digital outputs MO1, MCMPower terminal 2.4.5 Main Circuit TerminalsChapter 2 Installation and WiringVFD-S Series 2-28Power terminal Chapter 2 Installation and WiringVFD-S SeriesRevision August 2008, SE09, SW 2-29Power terminal Chapter 2 Installation and WiringVFD-S Series2-30 Revision August 2008, SE09, SWPower terminal Chapter 2 Installation and WiringVFD-S SeriesRevision August 2008, SE09, SW 2-31Power terminal Chapter 2 Installation and WiringVFD-S Series2-32 Revision August 2008, SE09, SWPower terminal Chapter 2 Installation and WiringVFD-S SeriesRevision August 2008, SE09, SW 2-33Chapter 2 Installation and WiringVFD-S Series This page intentionally left blank2-34 Revision August 2008, SE09, SWChapter 3 Start Up 3.1 Preparations before Start-upThe keypad should light up as follows normal status with no error If the drive has built-in fan, it should run3.2 Operation Method 3.3 Trial Run„ Check if the motor direction of rotation is correct „ Check if acceleration and deceleration are smooth1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem Chapter 3 Start Up VFD-S Series This page intentionally left blankRevision August 2008, SE09, SW 4.2 Explanation of LED Indicators Chapter 4 Digital Keypad Operation4.1 Description of the Digital Keypad 4.3 Explanations of Display MessagesThe internal PLC process step currently being performed 4.4 How to Operate the Digital Keypad To shift dataChapter 4 Digital Keypad OperationVFD-S Series This page intentionally left blankRevision August 2008, SE09, SW Chapter 5 Parameters 5.1 Summary of Parameter Settings Chapter 5 ParametersVFD-S SeriesSettings SettingsSetting ExplanationSettings SettingExplanation FactoryGroup 3 Output Function Parameters Settings SettingExplanation FactoryGroup 5 Multi-Step Speed and PLC Parameters Settings SettingExplanation FactoryExplanation Group 9 Communication Parameters Settings SettingExplanation Factory5.2 Parameter Settings for Applications „ Two-wire/three-wire „ Over-torque Setting „ Output Signal during Running „ Output Signal when Frequency Attained 5.3 Description of Parameter Settings Group 0 User ParametersThis parameter can be set during operation 0-000-04 d2 Multifunction display, see Pr.0-04 d3 Display output current LED A0-05 0-06 Software Version0-07 0-08Password Decode Flow Chart 0-080-07 0-07Setting for Pr 8 factory settingChapter 5 Parameters VFD-S Series Revision August 2008, SE09, SW1-00 1-011-02 1-031-05 1-06Standard V/F Curve 1-071-09 1-101-11 1-12Acceleration Time Jog operation commandON FrequencyTime Max. output Freq. Pr.1-00Disable S curve Enable S curveAcceleration/deceleration Characteristics 1-18J1 Voltage signal input0-10V Current signal input4-20mA Group 2 Operation Method Parameters2-01 Source of Operation Command 2-0210kHz 3kHz115V/230V/460V Series 2-05 Loss of ACI Signal 4-20mA Group 3 Output Function Parameters 3-01Analog Frequency Meter Analog Current MeterFreq Counter Trigger Signal Multi-function Input Terminal 2ms 2ms The width of trigger signal should not be less than 2ms250 Hz3-06 Display Pr.0-04=d1 TRGFunction SettingDescription Group 4 Input Function Parameters 4-004-01 4-02This example shows a potentiometer range of 0 to 5 Volts Potentiometer Scale Max Output Pr.1-00 Freq 60Hz0 Hz Potentiometer Scale4-06 4-074-08 Parameters & Functions tableFWD/STOP REV/STOPRUN/STOP REV/FWDsetting by d5 GND RESET Mx Close Operation available setting by d6 GNDd4, d5 External Faults d6 External Resetd10 Jog Operation Control Mx Close Operation available d10 jog operation command GNDd11 Acceleration/Deceleration Speed Inhibit d13, d14 External Base Block d12 First or Second Acceleration/Deceleration Time SelectionChapter 5 ParametersVFD-S Series B.B.N.O Mx Close Operation available. setting by d13 B.B.N.C Mx OpenOperation available. setting by d14 GNDUP setting by d15 DOWN setting by d16 Mx Close Freq. will increase by one unitsetting by d18 GND PLC operation Mx Close Run PLC. setting by d17 Mx ClosePause PLCd19 Counter Trigger Reset counter Mx close reset counter d20 reset the counter value GND d20 Counter Resetd22 PID function disable d27 Press UP/DOWN key to switch forward/reverse N.O. motionRUN/STOP 4-11M0 Open Stop, Close Run M1 No Function GND 5-00 5-015-02 5-03Example 2 Pr.5-07 = d2 Continuously executes program cycles Example 3 Pr. 5-07 = d3 Execute one cycle step by step Example 4 Pr. 5-07 =d4 Continuously execute PLC cycles step by stepWeights Example 5 Pr. 5-07 = d1 Execute one cycle of the PLC program5-08 0=Forward5-09 5-105-11 5-12Group 6 Protection Parameters 6-01Over-voltage Stall Prevention Over-current Stall Prevention Level6-03 Over-Torque Detection Mode OL2 6-046-05 6-07Present Fault Record Second Most Recent Fault RecordThird Most Recent Fault Record 6-08d20 Software protection enable codE d21 Reserved Group 7 Motor Parameters 7-007-01 7-02Output Frequency 8-008-01 8-028-04 Momentary Power Loss Operation Selection 8-058-06 8-078-08 Skip Frequency 1 Upper Limit 8-108-11 8-128-15 Automatic Voltage Regulation AVR8-16 8-17RS485 9-01Computer 9-03 1 +EV 2 GND 3 SG- 4 SG+ASCII mode RTU mode7.N.2 7.E.1ASCII mode RTU mode3.2 ADR Communication Address RTU mode Command message 3 Command code 10H, write n word, n=12 3.4 Check sum ASCII mode Unsigned char* data Å a pointer to the message buffer Address ContentFunctions Address ContentFunctions ASCII mode RTU modeError message Exception3.7 Communication program of PC A-00 A-01A-02 A-03A-05 A-06A-07 A-08Sleep Function A-10A-11 A-12+ + + 1-00Drange A-13 = 56-0 X 100100 X 10 =Chapter 6 Fault Code Information 6.1 Common Problems and SolutionsChapter 6 Fault Code InformationVFD-S Series Fault 6.2 Reset Chapter 7 Troubleshooting 7.1 Over Current OCOver-current during acceleration Over-current during deceleration7.2 Ground Fault 7.3 Over Voltage OVGround fault Chapter 7 Troubleshooting VFD-S Series7.4 Low Voltage Lv 7.5 Over Heat OH 7.6 OverloadChapter 7 Troubleshooting VFD-S Series Check for correct settings at7.8 Phase Loss PHL 7.7 Keypad Display is AbnormalCheck if all connectors are connect correctly and no noise is present Check wiring at R, S and T terminalsChapter 7 Troubleshooting VFD-S Series 7.9 Motor cannot RunRevision August 2008, SE09, SW 7.10 Motor Speed cannot be Changed Chapter 7 Troubleshooting VFD-S SeriesCheck to see if frequency is out of range upper/lower7.11 Motor Stalls during Acceleration 7.12 The Motor does not Run as ExpectedChapter 7 Troubleshooting VFD-S Series settings7.13 Electromagnetic/Induction Noise 7.14 Environmental Condition7.15 Affecting Other Machines Chapter 8 Maintenance and Inspections DANGERDaily Inspection Periodic InspectionChapter 8 Maintenance and InspectionsVFD-S Series Maintenance „ DC capacity of main circuit „ Printed circuit board and connector of main circuit This page intentionally left blank Chapter 8 Maintenance and InspectionsVFD-S SeriesRevision August 2008, SE09, SW Appendix A Specifications Voltage Class115V Class Voltage ClassAppendix A SpecificationsVFD-S Series General SpecificationsVoltage Class 460V ClassAppendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives9. Definition for Brake Usage ED% B.1.1 Dimensions and Weights for Brake resistors B.2 EMI Filters InstallationGeneral precaution Choose suitable motor cable and precautions1. Use the cable with shielding double shielding is the best The length of motor cable B.2.1 Dimensions Order P/N RF007S21AA/ RF007S43AAAppendix B AccessoriesVFD-S Series Order P/N RF022S21BAAppendix B AccessoriesVFD-S Series POWER-INOrder P/N 12DKT1W3S Order P/N 08TDT1W4SAppendix B AccessoriesVFD-S Series POWER-INPOWER-IN B-10B.3 AC Reactor B.3.1 AC Input Reactor Recommended Value B.3.2 AC Output Reactor Recommended ValueB.3.3 Applications for AC Reactor Application B.4 DC Choke Recommended Values B.5 Zero Phase Reactor RF220X00A Zero Phase ReactorPower SupplyModels B.6 Din Rail-DR01Screw Size B.7 Remote Controller RC-01 Dimensions are in millimeterPr. 4-05 set to d06 M2 set for reset Appendix B AccessoriesVFD-S SeriesB.8 Conduit Bracket BK-S Appendix B AccessoriesVFD-S Series73.02.87 B-18B.9 Non-fuse Circuit Breaker Chart Fuse Specification ChartAppendix B AccessoriesVFD-S Series This page intentionally left blankB-20 Revision August 2008, SE09, SWAppendix C How to Select the Right AC Motor Drive Related SpecificationC.1 Capacity Formulas n T + n s k s − 1 = P C 1 ⎢ ⎢n T + I M ⎢1+ k ⋅ NSymbol explanation k ⋅ IM ≤ the rated current of AC motor drive Ak ⋅ 3 ⋅VM ⋅ IM ⋅10−3 ≤ the capacity of AC motor drivekVA cosϕParameter Settings Note C.2 General PrecautionsSelection Note C.3 How to Choose a Suitable Motor torque%25% 40% 60% 100 continuous„ To avoid resonances, use the Skip frequencies Special motorsPower Transmission Mechanism Motor torqueMotor