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Emerson 4015 Customer Documentation Package, System Packaging, Bound System Installation Manual

Models: 4015

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Installation Instructions	IM584000300
Spec. No. 584000300 (Model 4015-X003)	Issue AB, April 3, 2013

CHAPTER 1.

GENERAL INFORMATION AND

INSTALLATION ACCEPTANCE CHECKLIST

CUSTOMER DOCUMENTATION PACKAGE

This document (IM584000300) provides Installation Instructions for NetSure™ Power System Model 4015-X003, Spec. No. 584000300, and the individual components (Spec. Nos. listed on the front cover of this document) comprising the system.

The complete Customer Documentation Package consists of…

Bound System Installation Manual

Power System Installation Instructions:	IM584000300

Bound System Operation Manual

Power System Operation Instructions:	UM584000300
Rectifier Instructions:	UM1R40015000e
Power System “System Application Guide”:	SAG584000300

Bound ACU+ Controller Operation Manual

ACU+ Controller Operation Instructions:	UM1M820NNB-1

USB Drive with All Customer Documentation

Power System Installation Instructions:	IM584000300
Power System Operation Instructions:	UM584000300
Rectifier Instructions:	UM1R40015000e
Power System “System Application Guide”:	SAG584000300
ACU+ Controller Operation Instructions:	UM1M820NNB-1

Also provided on the USB drive is an ACU+ configuration drawing and the ACU+ configuration files loaded into the ACU+ as shipped.

SYSTEM PACKAGING

The following describes how the system components and hardware are packaged for shipment, and provides a means of identifying the components and hardware described in these instructions.

Note: Not all parts may be included in every order.

Chapter 1. General Information and Installation Acceptance Checklist

Page 1

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Emerson 4015 installation instructions Customer Documentation Package, System Packaging, Bound System Installation Manual

Contents

IM584000300 Issue AB, April 3 Installation InstructionsPage Table of Contents Issue AB, April 3 Spec. No Model AC Input Voltages DC Input/Output Voltages General SafetyImportant Safety Instructions VoltagesBattery if Equipped Personal Protective Equipment PPE General Maintenance and Servicing ProceduresDual Hazardous Input Power Sources Circuit Card HandlingStatic Warning IM584000300 USB Drive with All Customer Documentation Bound System Installation ManualCustomer Documentation Package System PackagingRectifiers Part Number Qty Power and Control Sub-Rack List 11Temperature Probes List 98 Part Number Qty General Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment General Installation Acceptance ChecklistChecklist -Factory Integrated System List R1, R2 Checklist Customer Integrated System ship loose Air Flow Air Flow Diagram Installing the SystemGeneral Requirements Inspecting the Equipment Inspecting the Equipment Storing for Delayed InstallationsStoring for Delayed Installation Securing the IT Rack to the FloorCustomer Supplied IT Rack Guidelines Installing Individual SUB-RACKS Into CutomerInstalling the Sub-Racks For customer provided IT rack installation onlyIM584000300 Mounting Details Electrically Interconnecting the Sub-RacksCable Routing Important Safety Instructions Wiring ConsiderationsOutput Ground Configurations TorqueSub-Rack IM584000300 Removable Panel Sub-Rack Grounding Frame Ground Hrmg Configurations Only Bus Grounding ConnectionTasks to be Performed for Customer Integrated Systems GroundingBattery Tray Issue AB, April 3 Spec. No Model Load Distribution Sub-RackLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Conduit Grounding Frame Ground Tasks to be Perform for ALL InstallationsIT Rack Grounding Frame Ground NPG System Grounding Grounding Scheme DiagramHrmg System Grounding Suggested AC Input Power Connections Making Electrical Connections AC Input Power ConnectionsNPG Negative Pole Ground Configuration Hrmg High Resistance Midpoint Ground ConfigurationLoad Distribution Sub-Rack Refer to -12as this procedure is performed Battery Manufacturer InformationInstalling Battery Sub-Trays Battery Sub-Trays External Battery Connections if required Customer Connection To External Battery Strings External Battery Connections Making Electrical ConnectionsProgrammable Relay Outputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs and Programmable Relay Outputs Digital InputsACU+ Controller Ethernet Connection if required Installation Instructions Issue AB, April 3 Spec. No ModelTemperature Probes Power and Control Sub-Rack Programmable J7-3 None J7-1 J7-6 J6-5J6-3 None J6-1 J6-6 J6-4 None J6-2 J7-5Power and Control Chapter Installing the Rectifier Module Circuit Breaker Locations Initially Starting the System Initial Startup PreparationInitially Starting the System Version ***** Starting… ACU+ Controller Local Indicators and Navigation KeysACU+ Controller Initialization IM584000300 Changing Battery Capacity Rating in the ACU+ Verifying the Configuration FileTo Change a Parameter Checking Basic System SettingsProcedure To Select a Sub-Menu To Enter a PasswordPage Configuring the ACU+ Identification of Rectifiers Checking System Status Checking the System Shutdown CircuitReference Documents Final StepsECO Change Issue Number Description of ChangeFor More Information NetPerform Optimization Services