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Emerson
4015
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Contents
Main
NetSure 4015 30kW 400V DC Power System
Installation Instructions
Page
TABLE OF CONTENTS
CONTENTS PAGE
Page
IMPORTANT SAFETY INSTRUCTIONS
GENERAL SAFETY
VOLTAGES
BATTERY (IF EQUIPPED)
PERSONAL PROTECTIVE EQUIPMENT (PPE)
MAINTENANCE AND SERVICING PROCEDURES
CIRCUIT CARD HANDLING
STATIC WARNING
Page
CHAPTER 1. GENERAL INFORMATION AND INSTALLATION ACCEPTANCE CHECKLIST
CUSTOMER DOCUMENTATION PACKAGE
SYSTEM PACKAGING
Power and Control Sub-Rack (List 11, 12)
DC Load Distribution Sub-Rack (List 21, 22, 23, 24)
Battery Tray (List 91, 92)
RECOMMENDED TOOLS AND TEST EQUIPMENT
INSTALLATION ACCEPTANCE CHECKLIST
Page
CHAPTER 2. INSTALLING THE SYSTEM
GENERAL REQUIREMENTS
Air Flow
INSPECTING THE EQUIPMENT AND STORING FOR DELAYED INSTALLATIONS
Inspecting the Equipment
Storing for Delayed Installation
SECURING THE IT RACK TO THE FLOOR
Factory Integrated Systems (List R1, R2)
INSTALLING INDIVIDUAL SUB-RACKS INTO CUTOMER PROVIDED IT RACK (not applicable with List R1, R2)
Customer Supplied IT Rack Guidelines
Installing the Sub-Racks
Page
Electrically Interconnecting the Sub-Rack(s)
CHAPTER 3. MAKING ELECTRICAL CONNECTIONS
IMPORTANT SAFETY INSTRUCTIONS
WIRING CONSIDERATIONS
TORQUE
OUTPUT GROUND CONFIGURATIONS
Page 14 Chapter 3. Making Electrical Connections
Figure 3-1 Top Feed Cable Landing Diagram Factory Provided IT Rack
When System Components are Furnished Loose to be Installed in a Customer Furnished IT Rack
Page
TASKS TO BE PERFORMED FOR CUSTOMER INTEGRATED SYSTEMS
Grounding
Page
Chapter 3. Making Electrical Connections Page 19
Figure 3-4 Return Busbar (-Bus) Grounding Connection (NPG Configurations Only)
Load Distribution Sub-Rack
Power and Control Sub-Rack
Power and Control Sub-Rack
Sub-Racks Electrical Interconnections
++
Page 22 Chapter 3. Making Electrical Connections
Figure 3-6 Sub-Rack Interconnections
Load Distribution
Power and Control
Page
BatteryTray Alarm / Control Connections - 2 or More Trays
Page 24 Chapter 3. Making Electrical Connections
Figure 3-7 (contd from previous page) Internal Battery Tray Interconnections
Power and Control Sub-Rack
Battery Tray
TASKS TO BE PERFORM FOR ALL INSTALLATIONS
Grounding
Page 26 Chapter 3. Making Electrical Connections
+ -
System Grounding Connections Overview
Chapter 3. Making Electrical Connections Page 27
Figure 3-9 IT Rack and Conduit Grounding Connections
AC Input Power Connections
++
--
Power and Control Sub-Rack
Page
Page 30 Chapter 3. Making Electrical Connections
Figure 3-11 DC Load Distribution Connections to Distribution Sub-Rack(s)
Load Distribution Sub-Rack (HRMG Configurations)
Load Distribution Sub-Rack (NPG Configurations)
+-
200V DC
Installing Battery Sub-Trays in List 91 and 92 Battery Tray(s) (if furnished)
X
External Battery Connections (if required)
++
--
Page 34 Chapter 3. Making Electrical Connections
Figure 3-13 External Battery Connections
Power and Control Sub-Rack
IB2 (ACU+ Controller Interface Board) Connections (if required)
ACU+ Controller Ethernet Connection (if required)
Chapter 3. Making Electrical Connections Page 37
Figure 3-14 External Interface Connections
CustomerI nput/Output(I/O) Connections
Power and Control Sub-Rack
Page
Page
Power and Control Sub-Rack Bulk Output Connections (if required)
++
--
Power and Control Sub-Rack
CHAPTER 4. INSTALLING THE RECTIFIER MODULE
CHAPTER 5. INITIALLY STARTING THE SYSTEM
INITIAL STARTUP PREPARATION
INITIALLY STARTING THE SYSTEM
ACU+ CONTROLLER INITIALIZATION
Page
VERIFYING THE CONFIGURATION FILE
CHANGING BATTERY CAPACITY RATING IN THE ACU+
CHECKING BASIC SYSTEM SETTINGS
Page
CONFIGURING THE ACU+ IDENTIFICATION OF RECTIFIERS
CHECKING THE SYSTEM SHUTDOWN CIRCUIT
CHECKING SYSTEM STATUS
FINAL STEPS
REFERENCE DOCUMENTS
Page
NetPerform Optimization Services
Tech nica l Su ppor t
DC P ower Dep ot R epai r
Spar e Pa rts
Cust omer Man agem ent (Pr e Sh ipme nt)