A-14

INSTALLATION

A-14

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CABLE INDUCTANCE, AND ITS EFFECTS ON PULSE WELDING

For Pulse Welding processes, cable inductance will cause the welding performance to degrade. For the total welding loop length less than 50 ft.(15.24m), tradi- tional welding cables may be used without any effects on welding performance. For the total welding loop length greater than 50 ft.(15.24m)), the K1796 Coaxial Welding Cables are recommended. The welding loop length is defined as the total of electrode cable length

(A)+ work cable length (B) + work length (C) (See Figure A.3).

POWER

 

FIGURE A.3

 

A

WAVE

 

 

 

C

 

B

WORK

 

 

Most welding applications run with the electrode being positive (+). For those applications, connect the elec- trode cable between the wire feeder and the positive

(+)output Twist-Mate terminal on the power source. Connect the other end of the electrode cable to the wire drive feed plate. The electrode cable lug must be against the feed plate. Be sure the connection to the feed plate makes tight metal-to-metal electrical con- tact. The electrode cable should be sized according to the specifications given in the output cable connec- tions section. Connect a work lead from the negative (-) power source output Twist-Mate terminal to the work piece. The work piece connection must be firm and secure, especially if pulse welding is planned.

For additional Safety information regarding the elec- trode and work cable set-up, See the standard "SAFE- TY INFORMATION" located in the front of the Instruction Manuals.

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For long work piece lengths, a sliding ground should be considered to keep the total welding loop length less than 50 ft.(15.24m). (See Figure A.4.)

POWER

FIGURE A.4

A

 

A

 

 

WAVE

 

 

 

 

 

 

C

WORK

C

 

 

B

WORK

B

K1796 COAXIAL CABLE

 

SLIDING

 

 

 

 

 

MEASURE FROM END

 

 

 

OF OUTER JACKET OF

 

 

 

CABLE

 

 

 

 

POWER WAVE 355M/405M

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Lincoln Electric 405M, 355M Cable INDUCTANCE, and ITS Effects on Pulse Welding, Return to Return to Section TOC